_~ ' •. O- _ - ._- _j ''>:ijinl)l\''ii;;._.JJG~~~_1'r ~,,_~ HIERDIE EKSn ..if;'L\/\H ;::'f~5'(-~~~D~E!,~'~ University Free State GEEN Ol\lSTANDIGUEOE UIT DlE I ~l II~~~~~~~~~I~II~~34300004920298 M ~.~.~~~TE",~~~~~~?:,~~\:~:.~:p".~~J Universiteit Vrystaat~ lHE ~~fllJlIEINCE OIF flOOD~tNG O~ lJl!Nl[J)IERGRO!UJ[I\ij[C) OAL M~NES by Nicolaas Lessing van Zyl Thesis submitted in fulfilment of the requirements for the degree Magister Scientiae in the Faculty of Natural and Agricultural Sciences (Institute for Groundwater Studies) at the University of the Free State. Supervisor: Dr. Danie Vermeulen November 2011 DECLARATION November 2011 I, Nicolaas Lessing van Zyl, declare that the dissertation herby submitted by me for the Masters of Science degree at the University of the Free State, is my own independent work and has not previously been submitted by me at another University/Faculty. I further cede copyright of the thesis in favor of the University of the Free State. Nico van Zyl The influence of flooding on underground coal mines Page ii ACKNOWLEDGEMENTS The contributions and support of the following persons and institutions towards this investigation and report are gratefully appreciated and acknowledged: • First of all I would like to thank our Lord Jesus Christ for this opportunity and for being my Hope and Salvation always. • My supervisor, Dr. Danie Vermeulen, for his guidance and motivation throughout the project and also for providing me projects to complete the dissertation. • Eelco Lukas for the computer software and programs that I used in this project. • My family for their support and understanding. • My wife, Riette van Zyl, whom I love, for her motivation. The influence of flooding on underground coal mines Page iii Table of Contents DECLARATION ii ACKNOWLEDGEMENTS iii List of figures viii List of tables xiii CHAPTER 1 1 INTRODUCTION 1 1.1 Introduction to the study 1 1.2 The History of coal mining in South Africa 3 1.3 Background to the research 3 1.4 Geographic information system (GIS) .4 1.5 The Scope of the investigation .4 1.6 Previous mine flooding case studies 5 1.7 Thesis layout 5 CHAPTER 2 7 DEWATERING 7 2.1 Introduction 7 2.2 Coal mining 8 2.3 The Phase approach in mine dewatering 11 2.3.1 Different methods of removal 11 2.3. 1. 1 Simple drainage 13 2.3. 1.2 Boreholes and well points 14 CHAPTER 3 24 USUTU COLLIERY, ERMELO: CASE STUDY 24 3.1 Background 24 3.2 Location 26 3.3 Topography and drainage 29 3.4 Land use 32 3.5 Rainfall and c1imate 32 3.6 Recharge using Chloride method 33 3.7 Hydrogeology 35 3.8 Geology 39 The influence of flooding on underground coal mines Pageiv 3.8.1 Vryheid Formation 41 3.8.2 Quality of the coal 42 3.9 Hydrocensus 42 3.10 Boreholes under investigation .45 3.10.1 Usutu A 45 3.10.2 Usutu B 45 3.10.3 Usutu D 45 3.10.4 Usutu E 45 3.10.5 Usutu F 45 3.10.6 Usutu 1 45 3.11 Water levels 46 3.12 Mining methods 48 3.12.1 Bord-and-pillar extraction .48 3.13 Mine layout 48 3.13.1 Roof thicknesses 49 3.13.2 Floor contours 51 3.14 Ventilation seals 53 3.15 Faults 54 3.16 High extraction zones 55 3.17 Water balance 58 3.18 Mine Interflow 67 3.18.1 Mooiplaats 67 3.18.2 Vunene Mining 69 3.19 Quality of the water 70 3.19.1 Regional waterquality 78 3.20 Conclusions and recommendations 80 CHAPTER 4 82 KILBARCHAN MINE, NEWCASTLE: CASE STUDY 82 4.1 Introduction 82 4.2 Locality 83 4.3 Topography 85 4.4 Land use 85 4.5 Rainfall and climate 86 4.6 Mine details 86 4.7 Geology 90 4.8 General Hydrogeology 91 The influence of flooding on underground coal mines Page v 4.9 Recharge 92 4.10 Monitoring 93 4.11 Borehole information 95 4.11.1 Detail of boreholes inside the mine 96 4.11.2 Details of surface water samples 96 4.12 Water levels 96 4.13 Mining methods 101 4.14 Water Balance 102 4.14.1 Pumping 102 4.14.2 Water quality 107 4.14.3 Recharge 109 4.15 Chemical analyses 111 4.15.1 Chemistry of the boreholes 111 4.15.3 Opencast sampling points (Decant) 118 4.15.2 Chemistry of the surface water 121 4.16 Conclusions and recommendations 127 CHAPTER 5 129 CONCEPTUAL COMPARISON 129 5.1 Introduction 129 5.2 Mining area 130 5.3 Depth of mining 130 5.4 Water levels 131 5.5 Rainfall 131 5.6 Recharge 132 5.7 Pumping 132 5.8 Decant. 133 5.9 Sampling 133 5.10 Residence time 133 5.11 Water quality 134 5.12 Recommendations 135 5.13 Comparative flow diagram 137 BIBLIOGRAPHY 138 APPENDIX A: Mine water classification 143 APPENDIX B: Water standards 145 APPENDIX C: Example of maps and subsidence 146 APPENDIX D: Water qualities 148 The influence of flooding on underground coal mines Page vi APPENDIX E: Cl values of boreholes 151 APPENDIX F: Pictures of the Usutu boreholes 152 APPENDIX G: Pictures of the Kilbarchan boreholes 155 APPENDIX H: Pictures of the opencast boreholes at Kilbarchan 161 The influence of flooding on underground coal mines Page vii List of figures Figure 1: Klipspruit mine pit, where water is seeping into the pit. 8 Figure 2 : Plates 1, 2, 3 and 4 area of sump pumping from Grootgeluk coal mine in the North- west of South Africa 9 Figure 3: Effects of dewatering around a pit 10 Figure 4: The different methods in mine dewatering summarized 12 Figure 5: Simple drainage from excavation 14 Figure 6: Groundwater lowering through wells 16 Figure 7: Coal mine dewatering by surrounding boreholes 16 Figure 8: Design of well point system to dewater upper sediments 17 Figure 9: Isometric view of a two stage well-point system to dewater an elongated open pit. ............................................................................................................................................ 17 Figure 10: Plan view of a room and pillar mine showing seepages 18 Figure 11: Site dewatering, using a two-stage dewatering system with wells to lower the water table beneath the excavation 20 Figure 12: Types of open cast mining in advanced dewatering. From Clarke 1995 with permission of lEA Coal research 21 Figure 13: Channel dewatering 23 Figure 14: Map of the Mpumalanga coal fields focusing on Ermelo 25 Figure 15: Location of Usutu colliery in South Africa 27 Figure 16: The location of Usutu colliery in Google earth image 28 Figure 17 : Location of the coal seams at Usutu colliery near Camden power station 28 Figure 18: Surface contours of the mine area 29 Figure 19: 3D visualization of the surface contours with projected underground and opencast. 30 Figure 20: Rivers and dams in the area of the mine 31 The influence of flooding on underground coal mines Page viii Figure 21: Regional surface contours of the area around the mine with rivers and dams 31 Figure 22: Rainfall graph for Ermelo 33 Figure 23: Recharge according to Vegter (1995) 34 Figure 24: Porosity and bulk density variations in shales of the Karoo Basin 38 Figure 25: Source areas for the southern and western Ecca Formations (B) and the northern Pietermaritzburg, Vryheid and Volksrust Formations (C). Depositional environment of the Ecca Group in the southern Karoo .41 Figure 26: Location of the boreholes in the hydrocensus for the investigation 43 Figure 27: Water level time graph of a few boreholes measured since 2009 46 Figure 28: Proportional distribution of the water levels last measured 47 Figure 29: Layout of the B- and C-seams at Usutu colliery, together with Vunene opencast. ............................................................................................................................................ 49 Figure 30: Roof thickness of the C-seam (northern mine) displayed in mamsl. 50 Figure 31: Roof thickness of the B-seam (southern Mine) displayed in mamsl 50 Figure 32: The combined floor contours of both the Band C-seam (illustrated in mamsi) 51 Figure 33: Cross section of the floor contours together with the surface topography 51 Figure 34: The combined roof contours of both the Band C-seam (illustrated in mamsi) 52 Figure 35: Cross section is shown of the roof contours 52 Figure 36: 3D combined surface and seam elevation with boreholes into the underground. 53 Figure 37: Layout of the Band C-seams illustrating the ventilation walls, as well as the position of the adjacent Mooiplaats Mine 54 Figure 38: Faults and dykes identified inside the mine 55 Figure 39: Different methods of mining 57 Figure 40: High extraction (stooping) example on an old mine map 57 Figure 41: High extraction areas identified in the mine 58 Figure 42: Position of the Vunene opencast pits in relation to the C-seam 60 Figure 43: Water bodies in the C-seam 61 Figure 44: Stage curve for the C-seam 62 The influence of flooding on underground coal mines Page ix Figure 45: Water bodies in the B-seam 63 Figure 46: Stage curve for the B-seam 63 Figure 47: Photograph of decanting borehole 64 Figure 48: Position of the decant borehole in the far south of the B-seam 65 Figure 49: Water level elevations (mamsi) of Usutu A and B (with the blue cross-section line intersecting the two boreholes ) 66 Figure 50: Cross-section of boreholes Usutu A and B 66 Figure 51: Planned future mining and mining adjacent to Usutu Colliery 67 Figure 52: Photograph of the extraction wells pumping water from Usutu South to Mooiplaats Colliery 68 Figure 53: EC profiling of the pumping borehole 68 Figure 54: Time series of the EC quality over time of water being pumped to Mooiplaats Colliery 69 Figure 55: Expanded Durov diagram of the Usutu boreholes 74 Figure 56: EC profiling for Usutu A. 75 Figure 57: EC profiling for Usutu F 75 Figure 58: Stiff diagrams of the mine boreholes 76 Figure 59: Time graph of the EC for the mine boreholes 77 Figure 60: Time graph of sulphate, calcium and magnesium of the mine boreholes 77 Figure 61: Time graph of sodium and chloride of the mine boreholes 78 Figure 62: EC of all the boreholes measured during the hydrocensus in 2011 79 Figure 63: Stiff diagrams of the top mine samples and the farm samples 79 Figure 64: Picture of the Kwazulu-Natal area 83 Figure 65: Location of Kilbarchan Mine in South Africa 84 Figure 66: The location of Kilbarchan mine in Google earth image (Source: Google earth). 84 Figure 67: Location of Kilbarchan colliery in the investigation 85 Figure 68: Rainfall graph for Newcastle 86 Figure 69: Extraction percentages are 50% at a height of 3, 5 m 87 The influence of flooding on underground coal mines Page x Figure 70: Layout of Kilbarchan together with the opencast areas 88 Figure 71: Kilbarchan coal floor contours (mamsi) 89 Figure 72: Depth of mining at Kilbarchan 90 Figure 73: Position of the mine boreholes at Kilbarchan 94 Figure 74: Surface streams monitoring positions at Kilbarchan colliery 95 Figure 75: Water level time graph of the three boreholes measured since 2003 97 Figure 76: Water level elevation time graph of the three boreholes measured since 2003 98 Figure 77: Cross section of boreholes VOID BH and KW1-99 (with the red line intersecting the two boreholes 99 Figure 78: Cross-section of boreholes VOID BH and KW1-99 100 Figure 79: Cross-section of boreholes VOID BH and KW1-99 (with the red line intersecting the two bore holes ) 100 Figure 80: Cross-section of boreholes KW1-98 and KW1-99 101 Figure 81: High extraction areas together with fly-ash identified in the mine 102 Figure 82: Pumping from Kilbarchan to Roy Point through transfer pipelines 103 Figure 83: Picture of the mobile pump 104 Figure 84: Position of 01, where decant is taking place 105 Figure 85: Picture of the place where the water is decanting in opencast 1B 106 Figure 86: Picture of the V-notch of water decanting out of opencast 1B 107 Figure 87 : Time graph of the EC and Sulphate over time at 01 108 Figure 88 : Time graph of the Na, Mg and Ca over time 108 Figure 89: EC profiling for KW1/98 111 Figure 90: EC profiling for KW1/99 112 Figure 91: EC profiling for VOID BH 112 Figure 92: Expanded Durov diagram of the Kilbarchan boreholes 114 Figure 93: Stiff diagrams of the mine boreholes 115 Figure 94: Time graph of the EC for the mine boreholes 116 Figure 95: Time graph of sulphate, calcium and magnesium of the mine boreholes 116 The influence of flooding on underground coal mines Page xi Figure 96: Time graph of sodium and chloride of the mine boreholes 117 Figure 97: Time graph of the pH of the mine boreholes 117 Figure 98: Opencast sampling points 118 Figure 99: EC profiling for BH 30 119 Figure 100: EC profiling for BH 26 119 Figure 101: Time graph of EC, sulphate calcium and magnesium for the decant point and the transfer lines 120 Figure 102: Stiff diagrams of the decant and transfer lines sampling points 121 Figure 103: Photograph of KMH3 122 Figure 104: Position of the samples of the surface water 122 Figure 105: Proportional distribution of EC values of the surface samples and discard boreholes 124 Figure 106: Stiff diagrams of the surface water and the discard dump 125 Figure 107: Time graph of the EC for the surface samples 126 Figure 108: Time graph of the EC for the discard dump boreholes 126 Figure 109: Comparative flow diagram 137 The influence of flooding on underground coal mines Page xii List of tables Table 1: Comparison of different dewatering methods 13 Table 2: Water recharges characteristics for opencast mining 35 Table 3: Chloride method for recharge 35 Table 4: Information of the boreholes received during the hydrocensus .44 Table 5: The sample depth of the boreholes .45 Table 6: Anticipated recharge to bord-and-pillar mining in the Mpumalanga area 59 Table 7: Properties of the seams 60 Table 8: EC quality over time of water being pumped to Mooiplaats Colliery 69 Table 10: Chemistry of the boreholes 72 Table 11: Results of the chemical analyses for the boreholes sampled during the hydrocensus February 2011 73 Table 12: Chloride method for recharge 93 Table 13: Information of the boreholes during Apri12011 95 Table 14: Sample depth and depth of boreholes in the mine 96 Table 15: Different areas of the Kilbarchan mine 101 Table 16: Transfer pipelines volume of water released per annum 103 Table 17: EC of the transfer pipelines over time 103 Table 18: Volume water pumped by mobile pump 104 Table 19: Approximate decant volumes of the opencast areas 106 Table 20: Rainfall for the Kilbarchan underground area (excluding stooping and ash filling) . .......................................................................................................................................... 109 Table 21: Rainfall for the stooped areas at Kilbarchan 109 Table 22: Rainfall for the opencast areas 109 Table 23: Recharge table for Total Kilbarchan 109 The influence of flooding on underground coal mines Page xiii Table 24: Different scenarios regarding recharge percentages 110 Table 25: Results of the chemical analyses for the boreholes sampled during the last site visit April 2011 113 Table 26: Water quality of the decant point and the transfer lines 120 Table 27: Results of the chemical analyses of the surface water sampled during the last site visit April 2011 123 The influence of flooding on underground coal mines Page xiv CHAPTER 1 INTRODUCTION 1.1 Introduction to the study Predicting flooding in coal mines is highly uncertain. The prediction of mine water quality and mine water stratification is even more challenging. Closed or orphaned mine sites cover approximately 240 000 km2 of the earth's surface and can be a hazard to both humans and the environment according to Wolkersdorfer (2008). Balkau (1999) states that among the outstanding environmental problems confronting the mining industry, that of abandoned mine sites has been practically slow to tackle. Such publications are categorized as "unused", "closed", "abandoned", or "orphaned" mines. Mining is no longer taking place, but someone has to take care of the legacy. Acidic water discharging from underground mines in sulphur-rich coal deposits is usually acidic, and may be distinguished into two classes (Chen and Soulsby, 1999) • Above surface drainage • Below-surface drainage elevation Above-drainage mines often remain largely dry after closure and may continue to discharge acidic water for long periods according to Chen and Soulsby (1999). In contrast, below-drainage mines tend to partially or completely fill with water (flood) to high levels, according to Burke and Younger (2000). Such flooded mines tend to have restricted oxygen infiltration in comparison with free- draining above-drainage mines. This fact has been long recognized to influence the chemistry of mine discharge, motivating early efforts to reduce acid discharges from mines by bulk heading and flooding mines and reducing the oxygen supply, according to Donovan, Leavitt & Werner (1978). Some of these 'flooding' efforts have reported some long-term success. In a study done by Stoertz, Hughes, Wanner and Farley (2001) a change inferred in pH from 2.7 to 5.3 and the conductivity changed from 2 700 to 600 usiernens/crn for the discharging Ohio coalmine over a 20-year timeframe. It is well known that flooding improve water chemistry, but the precise timeframe and controlling factors, such as acid-neutralizing capacity, by which such changes might occur in specific mines, have yet to be identified. An understanding of the details by which The influence of flooding on underground coal mines Page 1 changes in chemistry would occur following mine flooding, would be very relevant to the long-term control of mine-water acidity (Younger, 2000). Mines fill up with water after closure. As a result, hydraulic gradients develop between them and different hydraulic water pressures are exerted onto peripheral areas or compartments within mines. This results in water flow between mines, or onto the surface. This flow is referred to as intermine flow. Intermine flow as a concept includes the quantity and quality of the water (Grobbelaar, et aI, 2004). Information available in the South African coalmining industry states that mines fill up with water and decant after closure. This usually occurs within 10 years. At the more isolated collieries, rebound of the water level may take up to 50 years. Apart from the fact that mine water is saline, low pH-values may also be encountered (Grobbelaar et al., 2004). Mine water has historically been pumped from active mine workings to allow unhindered coal production. Almost no consideration has been given to the best management strategy for water while mining. Yet, this is simple: Mine from deep areas to shallow areas and leave water behind in the mined-out workings. This strategy has, for the past few years, been applied in several of the larger collieries with significant success. The advantage of this mining sequence does not only lie in managing water volumes, but also in water quality management. Mined-out areas are flooded, thus excluding oxygen. Furthermore, the natural alkalinity of water is not flushed from the rock. This counteracts acidification in these mines (Grobbelaar; et al., 2004). Flooding of open cut mines can be a very real problem if a mine is located in a valley or in the path of a stream or a river with a significant upstream catchment. Depending on how quickly it occurs and how severe it is, flooding can cause a variety of problems such as loss of life or injury, damage to machinery and infrastructure, and far more likely, loss of access to the pit due to water and silt and the subsequent loss of production. All of these scenarios are highly undesirable to mine operators (Bedient, Rifai & NewelI, 1994). The main reasons for mine flooding according to Wolkersdorfer (2008) are the following: e The mine is no longer economical. • All the raw material has been exploited. • Accident, war, or political reasons. C) Geotechnical stability of the abandoned mine workings. Cl Prevention of disulphide oxidation. Cl Safety reasons. The influence of flooding on underground coal mines Page2 The Mpumalanga province and the KwaZulu-Natal province are the focus areas in this thesis, as both case studies are located in these provinces. Both the mines are coalmines which have been flooded for approximately 20 years. 1.2 The History of coal mining in South Africa The history of coal mining in South Africa is closely linked with the economic development of the country. Commercial coal mining started out in the Eastern Cape near Molteno in the year 1864. The discovery of diamonds in the late 1870s led to expansion of the mines in order to meet the growing demand for coal. Commercial coal mining in KwaZulu-Natal and on the Witwatersrand commenced in the late 1880s following the discovery of gold on the Witwatersrand in 1886. In 1879 coal mining commenced in the Vereeniging area and in 1895 in the Witbank area to supply both the Kimberly mines and those on the Witwatersrand. South Africa began a period of major economic development after World War II. New goldfields were discovered and developed in the Welkom, Klerksdorp and Evander areas; a local steel industry was established with mills being built at Pretoria, Newcastle and Vanderbijlpark; an oil-from-coal industry was established, initially at Sasolburg and later at Secunda; mining of iron, manganese, chromium, vanadium, platinum and various other commodities commenced and expanded; and power stations were erected on the coalfields to supply energy to these developing industries and to the growing urban population in the country. In addition to meeting local needs, coal mining companies began to develop an export market, making South Africa a major international supplier of coal (Mccarthy; Pretoruis, 2009). 1.3 Background to the research In the Ermelo and Newcastle area, a situation occurs where the mines have been flooded to prevent the water quality from degrading. Managing the mine after closure and protecting the environment after production has ceased are important considerations. After this opencast mining was introduced to increase the life of a mine, for example Vunene opencast mining at Usutu colliery. This study was done to determine the influence of flooding and the potential chance of the decanting of polluted water, looking if stratification occurs. A further aim was to compare end examine the quality of the water over time and to establish whether it was influenced by the quantity of the mine water. The challenge of underground coal mines is the management of the mine water following the closure of the mines after they were flooded. Developing a cost-effective and sustainable mine water management program is of great value. The water qualities expected and the volumes may be investigated using a program called WACMAN. Plotting the water quality in Stiff and expanded Durov diagrams may reveal a trend over The influence of flooding on underground coal mines Page 3 time in the water quality. This research comprises case studies of a shallow- and a deep underground mine where the mine was flooded after operation stopped. • The main aim of the proposed work is to determine what influence flooding has comparing the two case studies. • The two studies are very different from each other. Usutu mine is located at a flat area and is deep, while Kilbarchan mine is located on a steep area and is quite shallow. • How this may influence the water quality looking at something like residence time. • The quantity of water and quality of water after mine closure. • The study aims to find answers to the following questions: • Flooding: What influences do stooping, flow zones, faults and recharge have on the effects of flooding? • Mine water quality: Will flushing take place? Does the water quality deteriorates or improve or stay the same? What is the quality at different depths? What influences the residence time? • Mine water quantity: What is the influx into the mine? What area the pumping volumes? Will decanting take place? 1.4 Geographic information system (GIS) Grobbelaar et al (2004) give a good discussion on the GIS used in this study. The WISH (Windows Interpretation System for Hydro-geologists) software package was selected for the visualization and interpretation of the data. The reasons for this are as follows: • WISH is easy to use, sponsored in part of its development by the Water Research Commission (WRC), and available from the Institute for Groundwater Studies (IGS). • It consists of a map drafting and display facility. Maps may be integrated from other applications that are commonly in use at the collieries. • Datasets from Microsoft Excel may be superimposed onto the maps. With regard to relevant data processing, the processing power of WISH is unsurpassed by other software. 1.5 The Scope of the investigation The purpose of the study is to investigate the effects of flooding on the groundwater resources at Usutu colliery, Ermelo and Kilbarchan mine, Newcastle. The activities carried out to achieve the overall objective of the study include the following: o Physiographical description and overview of the regional geology, including the structure of the study area. The influence of flooding on underground coal mines Page 4 • Summary on dewatering of mines. • The mine layout and mining. • Overview of the mining methods used. • Geology. • Hydrogeology. • Data collection, analysis and interpretation. • Water quality. • Water quantity. • Calculation of recharge by various methods. • Analysis of spatial and temporal variation of groundwater levels and qualities. • Calculation of the water influx into the mine. • The effects of high extraction on the groundwater resource. • Available management strategies. 1.6 Previous mine flooding case studies Currently there is no case study known where the stratification of a mine was predicted precisely and where remediation methods based on stratification predictions were successful. The most comprehensive study of a single mine water stratification so far was constructed at the Niedersclema/Alberoda/Germany uranium mine done by Wolkersdorfer, (2008). Between June 1992 and December 1994, a total of 115 depth profiles in seven underground shafts were measured and the stratification was observed by Wolkersdorfer, (2008). The conceptual model for an individual mine or interconnected block is based on a general model. The model is based on the general development of mining in the UK and assumes four basic depth controlled mining units, A-D, which mayor may not be interconnected. Water inflows into all the units can then be put into three basic categories (Whitworth, 2002). 1.7 Thesis layout Chapter 1: Introduction. Chapter 2: The effects of dewatering are discussed in detail as well as methods of dewatering used in previous studies. Chapter 3: The Usutu case study is discussed. Chapter 4: The Kilbarchan case study is discussed. The influence of flooding on underground coal mines Page 5 Chapter 5: Gives a comparison of the two case studies looking at differences encountered when considering the influences of flooding on underground mines. The influence of flooding on underground coal mines Page 6 CHAPTER 2 DEWATERING 2.1 Introduction Dewatering is an effect of the flooding of a mine. In this chapter dewatering will be discussed, looking at different aspects of dewatering and their effects. The three most costly expenses to a mine according to Morton, 2009 that can save mines millions of capital is: • Compressed air • Water control (mine dewatering) • Labor According to Morton (2009) dewatering means the removal of water by lowering the water table from a high-wall or underground mine. The problem in South Africa is that mine dewatering is only looked at when it becomes a problem for the mine. The low rainfall and low-yielding aquifers have meant that the control of mine water inflows was covered in the design of the mine. Designs for different resources of coal, gold and diamonds do not differ much. Essential to any operating mine, according to Result and Vermilion (2007), is the dewatering process whereby water is expelled from the mine. The efficiency and effectiveness of this process is directly proportional to the operating cost of the mine. It is vital that the engineers and supervisors overseeing the dewatering process should know the parameters within which the dewatering system operates. A functional specification of the dewatering system involves the water mapping of the entire dewatering process and calculating water flows in and out (water balance) of pumping stations. Consequently as the mine expands its production, the dewatering system finds itself in unknown territory (Result and Vermilion, 2007). In the majority of surface mines, groundwater will generally not be encountered below 50- 150 metres. The amount of groundwater present, the rate at which it will flow through the rock, the effect it may have on stability and the influence it will have on the economical development of the pit, depend on many factors (Connelly and Gibson, 1985). The most important of these factors, according to Brawne (1982), are the topography of the area, precipitation and temperature variation, the permeability of the rock mass and The influence of flooding on underground coal mines Page 7 overburdened soil, and the fragmentation and orientation of structural discontinuities in the rock. Water influences the mine in many ways, according to Connelly & Gibson (1985): • Inflows may flood the mine and hold up production. • Water flowing in affects the cost of drilling new boreholes. • Slopes becomes unstable • Equipment is damaged • The mine has to decide where to go with the water after it has been abstracted Carter (1992) states that groundwater is by far the greatest natural cause of problems in civil engineering. Very good ground investigations will do much to stop unexpected problems. Figure 1: Klipspruit mine pit, where water is seeping into the pit. 2.2 Coal mining The coal is usually found in fractured or secondary aquifers. The coal can also sometimes act as an aquifer. So the hydrogeology can be called a layered system. This means that the different layers need to be dewatered individually. The structures can be dewatered by using geophysics to site anomalies and these structures (Morton, 2009). The influence of flooding on underground coal mines Page 8 Morton (2009) states if water gets in contact with exposed coal not on virgin coal that is not exposed the quality of the water degrades in pH, TDS and colour. This requires that the water should be tested and treated before pumping it into streams and lakes. In open pit mines, the main problem is storm water control. The clean and dirty water needs to be managed. Figure 2 shows plates 1, 2, 3 and 4 in the area of sump pumping from Grootgeluk coal mine in the North West of South Africa. Figure 2 : Plates 1, 2, 3 and 4 area of sump pumping from Grootgeluk coal mine in the North- west of South Africa (Morton, 2009). Thomas (2002) states that open pits need to be dewatered for the mine to operate successfully and functionally. The basic idea is to stop water from flowing into the pit in order to a maintain slope stability and protect water for abstraction outside the mine area. The hydrogeology and geology of the mine site plays the most important role in choosing the dewatering method. The influence of flooding on underground coal mines Page 9 The standard process is usually that the water level is excavated by the mine. This then requires that the water table be lowered to avoid flooding. Installing a pump in the sump at the pit bottom usually solves this problem. However, this method does not always work for every situation. According to the Minerals Council of Australia (1997), dewatering is commonly carried out to lower the water table by pumping water out of the aquifer and away from the mine. A series of bores or spear points may be positioned in areas of good hydraulic connectivity to allow pumping at a sufficient rate to draw down the aquifer. Drawdown of the water table reduces the flow through the area of groundwater near the mine pits. Ideally, the water table should be drawn down below the floor of the pit so that groundwater inflows are eliminated altogether. Figure 3 indicates the effect produced by dewatering. According to Libicki (1993) other methods are used when there are geological discontinuities (faults, folding, etc). Future mine pit , ., .~ . Ii'litiál·positi()n of'the' . .water table .Long-te.n:n drawdowD. of the 'Watertable Cromdewatering Figure 3: Effects of dewatering around a pit (Minerals Council of Australia, 1997). Brawne (1982) states that based on field investigations, a design can be prepared for the control of groundwater in the slope and in the pit. Methods of control include the use of horizontal drains, blasted toe drains, the construction of adits or drainage tunnels and pumping from wells in or outside of the pit. Recent research indicates that subsurface drainage can be augmented by applying a vacuum or by selective blasting. Instrumentation should be installed to monitor the groundwater changes created by The influence of flooding on underground coal mines Page 10 drainage. Typical case histories are described that indicate the approach used to evaluate groundwater conditions. Morton (2009) explains that the use of gravity is always the first option when pumping is done from sumps and collector dams. When pore pressures are high and gravity drainage is insufficient, then active pumping from specific permeable horizons of structures is used to supplement the drawdown created by the passive drainage. Where groundwater flow is predominantly vertical, horizontal drainage is most effective, in for example, drainage galleries. When the dominant flow is horizontal, flow vertical methods of dewatering, such as vertical pit perimeter boreholes, are more effective. As the direction of flow and mine development change with time, the methodology can be adapted to suit the new conditions. 2.3 The Phase approach in mine dewatering This approach covers phases to go about tackling a dewatering problem according to Morton & van Miekerk (1993). • Phase 1: Desk study and borehole senses This phase consists of all the information one can get from the mine without incurring any expenses. Information consists of the regional groundwater level of the area, borehole information, where water strikes occurred, maps of the mine etc. The borehole census is there to determine the regional groundwater level of the area. This can be done by doing a hydrocensus. • Phase 2: Impact of mining on the groundwater • Phase 3: How to remove/reduce the hazard. The hazard may be removed either by handling or diverting the flow, depending on where the water is coming from. All this can be accomplished through experience using trail dewatering and computer modelling. Dewatering is the removal of groundwater from an area through the lowering of the water table. 2.3.1 Different methods of removal The different methods of mine dewatering are summarized in Figure 4. There are a large number of dewatering methods to choose from, but one has to find the method that best suits the situation. • Well points • Deep boreholes • Dewatering galleries The influence of flooding on underground coal mines Page 11 • Drains • Sump pumping • A combination of some of the above. Pol t . zometers o measure pore pressu e Vertical pumped Tension era borehOlê Oraln or trench{2m) Dverslolb'l m 3" F U____..r lo Sump Zone 01 retaxation Figure 4: The different methods in mine dewatering summarized (Morton, 2009). Table 1 shows a comparison between a few dewatering methods constructed by Hustrulid (2000), giving the advantages, disadvantages and the best application for the 'method. The influence of flooding on underground coal mines Page 12 Table 1: Comparison of different dewatering methods (Hustrulid, 2000). Method Advantages Disadvantages Best application Usually have a long life of mine; Impacts on centre of pit may Where flow to pit is lateral have large space for drilling; can be be limited; must usually be for small pit; where Perimeter wells installed proir to mining; can deeper ( hence higher cost) ; hydraulic conductivity is intercept lateral inflow; logistiacally might be in less permeable primarily horizontal simple rock Creates most drawdown in pit; Hard to mine aroun; short life; Compartimentilized rock located in zone of potensial large drilling logistics; need to mass; very asymmetric hydraul ic conductivity (often the deliver water and power to and pits; mine in which large In-pit wells core zone); relatively shallow; can from well; potential drilling penmanent benches are intercept vertical flow through problems; can be installed established early bottom of pit only after mining commences Increase slope stability; can drain/ Winter freezing; Deep pits; permeability In-pit depressurize through targeted drains/depressurize only rock masses; higly horizontal/drain structures; passive dewatering; no limited area; can only be anisotropic rock masses; holes specail location needed; installed after mining begins; to breach groundwater inexpensive water delivery "dams"(e.g. gouge zones) Dewaters from below the mine; can High cost of excavation; large Long mine life; good intercept structures at optimum lead time for construction tunnelling conditions; angles; can handle large qauntiities where construction can be Drainage galleries of water done for dual purpoese (e.g. exploration or high grading) Carter (1992) states that the excavation of the water level in dewatering falls into two categories: • Pumping methods • Exclusion methods Pumping methods include: • Simple pumping • Well pointing • Specialized well pointing • Filter wells • Electro-osmosis These methods are best used for sands. Gravels are generally too permeable and clays are just ignored. 2.3.1.1 Simple drainage Carter (1992) describes surface water inflows that are intercepted by surface drainage ditches as shown in Figure 5. This is a very simple method. The influence of flooding on underground coal mines Page 13 Ditch to intercept surface water -----_ ...Original water level , ... Drawdown ,. " ,," Sand Garland Clay drain pipe surrounded by gravel Side support as necessary Base of excavation Sump pumping at lowest point of excavation Figure 5: Simple drainage from excavation (Carter, 1992). 2.3.1.2 Boreholes and well points. Morton et aI., (1993) explain that interference pumping through boreholes causes a deeper cone of depression between the boreholes. The more boreholes there are the more effective the dewatering will be. Example: Letlhakane diamond mine, Northern Botswana. Well points are used in unconsolidated sediments. This method dewaters shallow aquifers; it is usually used in combination with deep boreholes to dewater multi layer aquifers. Example: Vaal River Channel, Northern Free State. According to Libicki (1993) drainage wells between 20 and 400 metres drilled from the ground surface. The depth of the boreholes varies from 20 m- 400 m, with drilling diameters from 350 to 1200 mm. The yield varies from 1.6 I/s to 166 I/s in extreme cases, but in average cases the yield varies between 3.3 I/s - 25 I/s. These boreholes are sited in the area where the water flows into the mine. This is done to intercept the water before it flows into the pit. The boreholes are usually fitted with submersible pumps (Brawne, 1982). Where very heavy seepage is expected, pumping from deep wells located around the periphery of the pit may prove practical and economical. Facilities of this type have been installed in excess of 125 metres with success. Where the groundwater flow is large and when the influence on stability of pore water pressures and seepage pressures is significant, the pumping system must be designed with reasonable over capacity. If one pumping unit becomes inoperative, there is sufficient excess of pumping capacity to The influence of flooding on underground coal mines Page 14 prevent the development of local areas of high water pressure which might cause instability. In addition to drainage control within the pit itself, the control of surface drainage outside the pit boundaries is necessary to ensure that surface water does not flow into the pit. Besides the extra pumping capacity required, water flowing into the pit percolates into surface fractures and openings. This aggravates rock falls and the occurrence of local slides between benches. It is only desirable not only to determine the influence of groundwater on stability but also to determine whether drainage of the pit slopes will allow an increase in the overall slope angle. For the same safety factor, reducing pore pressures by 6 to 10 metres will usually allow an increase in slope angle approximating 3 to 6 degrees. An evaluation can be made of the cost of drainage versus the economical benefit to be gained by the increase of the slope angle that the drainage will allow. In order to evaluate the effectiveness of drainage, it is necessary to install piezometers at key points in and around the pit to measure cleft water pressures. It will normally be adequate to read instrumentation on a monthly basis, with more frequent readings during the spring runoff period, following heavy rains and during the late winter period. As the open pit deepens the probability of high pore water pressures developing in the base area of the pit increases. These pressures could conceivably become sufficiently large to cause a blow up of the base of the pit. This probability increases where the bedrock structure is horizontal or where significant horizontal tectonic stress exists in the rock. To reduce the water pressures in the base of the pit, pressure relief wells should be considered. The design of drainage control in open pit mines should always be preceded by a moderately detailed field permeability testing program me, unless extensive previous experience at the site is available (Brawne, 1982). Morton (2009) explains that in some areas the sediments in the area overlying the source have high clay content and depressurization is required through well points. Figure 8 and Figure 9 show a cross-section of a Well-point dewatering system, and an isometric view of a multi-layered system. Well points are used in combination with good storm water control and sump pumping. Mining up gradient is the best, where possible at a slope of >1.5 degrees to let the water drain down the walls, towards pumps or a decline. Figure 10 shows a plan view of a room and pillar mine. In this example the main haulages are used to drain water towards the shaft but there are also areas of ponding (shown in blue) that are undrained. The mine The influence of flooding on underground coal mines Page 15 also has an area of subsidence where there is stream flow capture, which is then drained to the main haulage. This is a problem when the water in the mine becomes dirty. Carter (1992) shows in Figure 6 the lowering of the original water level under the excavation. This method is used in shallow excavations and is relatively cheap. The chemistry of the water needs to be known to prevent clogging of the equipment. Water Well or w~IIRojn! pumped away Original groundwater revel '-" -- ....... - --- -' ...._----/'- " I I Excavation / " t , I I /1 \ :: :: / Sand \ I I I I I 'II _---- .._. _ II1 "1I v/ ......\... .........'~..(I II LJ Lowered groundwaterr level lJ Figure 6: Groundwater lowering through wells (Carter, 1992). Boreholes can be used to dewater a mine. By drilling a borehole every 25 m; each pumping 0.1 I/sec; 100 m from mine shown in Figure 7. II II II II 1111 IIII II II II II Figure 7: Coal mine dewatering by surrounding boreholes (source: UFS mine water course, 2008). The influence of flooding on underground coal mines Page 16 VACUUM PUMP DIRECTION OF GROUND WATER FLOW "' Figure 8: Design of well point system to dewater upper sediments (Morton, 2009). c . .I 11 ] 'c uring 'lag mpmg Figure 9: Isometric view of a two stage well-point system to dewater an elongated open pit (Morton, 2009). The influence of flooding on underground coal mines Page 17 TO SHAFT N A D.wUnmmed coalter Drainage along side drains '00 Figure 10: Plan view of a room and pillar mine showing seepages (Morton, 2009). 2.3.1.3 Electro-osmosis According to Carter (1992) electro-osmosis is a rarely used method. It is occasionally used to dewater very fine grain soils such as silts. An electric current is induced through the soil which causes water to move from the positive anode to a negative cathode. • Anodes are metal stakes driven into the ground • Cathodes consists of well points 2.3.1.4 Horizontal drains Brawne (1982) describes a technique which may be utilized to improve the stability of the rock slopes, namely to install horizontal drains, a technique which is commonly used to stabilize earth landslide. Holes 5 to 8 cm in diameter are drilled near the toe of the slope on about a 5 per cent grade for a distance of 50 to 100 metres into the slope. If the holes cave, a perforated drain must be installed. To reduce drilling time it is common to fan 3 to 5 holes from one drill location. Groundwater flows into the drain holes, lowers the groundwater level and improves stability. During the cold winter weather in northern climates it may be necessary to protect the outlets of the drains from freezing and to collect the water with a frost free collector system. In the winter months in northern climates, it is common for the pit slopes to freeze so that seepage does not exit from the slopes. As a result high pore water The influence of flooding on underground coal mines Page 18 pressures frequently develop. This factor appears to account for the fact that many failures occur in the February to April period in Canada (Brawne, 1982). An alternative to horizontal drainage is to minimize the buildup of pore water pressures in the slopes to blast the entire lower bench 10 to 13 metres wide around the toe of the slope in the open pit and not to - excavate this blasted toe during the winter months. This area will have high permeability and will act as a large drain in allowing water to seep from the slope. Water from this area must be collected in one or more sump areas and pumped from the pit (Brawne, 1982). Horizontal drains can be a very effective method if used as a depressurizing method, together with the other system set in place to dewater. These drains are drilled in the benches of a mine pit. Drains are set to intercept the anticipated inflow of water or where water is already flowing into the mine. The length of these drains is 150 m with a diameter of 100 mm. When working in sandy layers, a PVC pipe can be used to filter (Libicki, 1993). 2.3.1.5 Needle filters These drains are 50 mm pipes 10 m length in the soil to dewater, a group of 20-30 pieces 2-4 m apart. All these connected to one pump allow one to lower the water level by 6-7 m. These are extra if it is necessary to dewater more (along the roads). The ditches inside the pit only take up the rainwater and water from the slopes. These ditches are dug on the slopes to provide a sort of permanent structure. The water is then fed to pumping stations that can be moved. This method is used with great effect in Poland (Libicki, 1993). 2.3.1.6 Interconnected wells Interconnected wells are used to dewater the open pit under the excavation. Figure 11 shows a two-stage dewatering scheme to lower the water level below the two levels of excavation (Price, 1996). The influence of flooding on underground coal mines Page 19 SUC1ion Well - pipe points __ _' Natural LO'll'ercd ,""- grO\Jn(; level watsr table .-.': I Well painis Base ol excavatlon S:rtu ratert lone Figure 11: Site dewatering, using a two-stage dewatering system with wells to lower the water table beneath the excavation (Michael Price, 1996), 2.3.1.7 The gravity wells Gravity wells drain water from an upper aquifer to a lower aquifer below the level of the pit bottom, The rate of pumping is maintained steadily to form a cone of depression; this level is monitored by taking water levels, The cone of depression will influence the areas outside the mine site, Figure 12 shows the dewatering of open pit mines using several methods of excavation, The wells are installed through the overburden, coals and footwall sequence (Clarke, 1995), The influence of flooding on underground coal mines Page 20 (al 80,,-< ...t ~nd 'eWC41 (up-dlp) minIng (b) ShaJIqw dowo-dilp mln'-'u ~c) Open pil mln."'Q d~octiol'lof working - (dl Up-dip mining, pumps in$l4fled In btlCkllned bOI-<:1Il area _'T_ drawdoWl1lvater level - - - final h~hwall Figure 12: Types of open cast mining in advanced dewatering. From Clarke 1995 with permission of lEA Coal research. 2.3.1.8 Cuf-offwells This is one of the best methods in open pit protection against water that flows into the mine, especially overburden. There are different types of cut-off wells. The easiest one to make is the dug one. This is a ditch dug by a special excavator of 0.4 - 0.7 m. The cut-off wells are leak-proof, because of a special sealing substance. One disadvantage of this method is that the range of depth is only 70 m (Libicki, 1993) Grouting is another method. Boreholes are drilled and special sealing substances are injected into the borehole. The advantage is that the depth of investigation can be at 300 The influence of flooding on underground coal mines Page 21 m. A disadvantage is that it is extremely complicated. Cut-off wells are best used in areas with high permeability and where the surface water is recharging the aquifer (rivers or lakes). Another advantage of this method is that it does not involve a cone of depression. From an environmental point of view this is ideal, because streams will not be affected and shallow wells are safe (Libicki, 1993). 2.3.1.9 Underground galleries Together with gravity flow, filters are also used for drainage. This method is effective in disturbed aquifers and shallow low yielding wells. The reason is that the sediment in the water does not affect them as much as it affects submersible pumps. This method was used in the 1950s and 1960s. It is much scarcer today and is used less and less. The method is mostly used in old mine operations, because of the cost of labour (Libicki, 1993) 2.3.1.10 Pumping stations These pumping stations are equipped with pumps and sump pumps. They are placed at the lowest point in an open pit to pump out the water from inflows and rainfall. Other actions include the sealing of river beds so that the surface water does not come into contact with the cone of depression (Libicki, 1993). 2.3.1.11 Drainage adits Brawne (1982) show that in some instances it may be practicable to construct an adit under the ore body and use it as a drainage gallery from which water is pumped or drained by gravity. For large volumes of water or for deep pits, drainage galleries at more than one elevation may be required. To increase the effectiveness of the drainage gallery, drill holes can be drilled in a fan pattem outward from the adit to increase the effective drainage diameter. Drainage adits have been used at Marcopper and Atlas in the Philippines, Similkamene Mining in Canada, Anamax Twin Buttes in the U.S.A. and the Deye Mine in China. It is recommended that the drains or adit be placed under a partial or complete vacuum. Recent research at Gibralter Mine, Canada, showed a dramatic reduction in pore water pressure when the vacuum was applied. Drainage galleries may be particularly adaptable where open pits are located on steep mountain side slopes so that the edit may be drained by gravity. 2.3.1.12 Channel dewatering The Minerals Council of Australia (1997) found that groundwater may also be intercepted outside the pit if the topography, groundwater regime and mine plan allow this. A channel may be constructed to lower the water table and drain the water to downstream The influence of flooding on underground coal mines Page 22 catchments. However, lowering of the water table in this manner is generally less effective because of the reliance on steady gravity drainage. Figure 13 shows the method of channel dewatering. When groundwater flows are not highly significant, the water is often intercepted in the pit, collected in a sump and pumped to a retention dam for treatment or storage as required. Each method of managing groundwater inflows will have different environmental impacts. These will need to be evaluated prior to implementing a control technology. Issues such as volume of flows, water quality and the effect on other users of the groundwater, surface drainage systems and receiving water bodies should be addressed. Minor seepage into Channel pit Mine Pit Mine Pit Seepage into pit caused by channel dewatering Figure 13: Channel dewatering (Minerals Council of Australia, 1997). The influence of flooding on underground coal mines Page 23 CHAPTER 3 USUTU COLLIERY, ERMELO: CASE STUDY 3.1 Background Usutu Colliery is the first case study that will be investigated with regard to the influence of flooding on a mine where the mine has been flooded for 20 years. Chanzo Investment Holdings (Pty) is the current owners of Usutu Colliery. Vunene Mining currently operated an opencast mine above the old Usutu Colliery, and also plans to mine underground in future. To come to a conclusion the mining depths of the coal seams must be observed underneath the opencast Opencast areas have been mined at points where the underground seams are in danger of being mined into. This could have an influence on the recharge in the underground areas of the mine, thus influencing the quantity of the mine water. It is therefore important for Eskom, the owners of Usutu, to understand the geohydrology of the mine for future liabilities during mine closure. Usutu is applying for partial closure (Usutu East and South), and also needs to know what the current groundwater status in both the north and south mines are. The coal mine has been flooded (recharged) with water since production was stopped between 1987 and 1990. In 2002 there were ten operating collieries in the Ermelo coalfield, most of which were small to medium-sized. Mining in this coalfield has been dormant for some time with most mines closed with reserves. Of the total saleable production of 222 551 Mt in 2001, the Ermelo coalfield contributed about 7.2 million tons. Most of the high-grade steam coal produced by Xstrata Coal SA in the Ermelo Coalfield is destined for export (Jeffrey, 2005). Figure 14 shows a map of the coal fields in Mpumalanga. The influence of flooding on underground coal mines Page 24 -2850000 -2880000 -2910000 -2940000 -2970000 -30000 o 30000 60000 90000 120000 150000 Figure 14: Map of the Mpumalanga coal fields focusing on Ermelo (source: UFS mine water course, 2008). In the past, the now closed Ermelo mines and Usutu colliery supplied Eskom's Camden power station, with defunct Majuba colliery supplying the Majuba power station. Camden was brought back on-stream by the end of 2004 and managed by a black empowerment consortium operating Golang colliery, incorporating Golfview colliery and the former Usutu Colliery (Jeffrey, 2005). The following methodologies were used to sample the boreholes: • Measuring water levels An electronic dip meter was used for this operation to determine the depth of the water level below the collar of the borehole. It is important always to measure this from the collar of the casing, thus ensuring uniform measurement. • Water sampling Sampling included either a sophisticated pressurized depth sample or a flow-through bailer (depending on the depth of the sample).The bailer was cleaned with de-ionised The influence of flooding on underground coal mines Page 25 water before each sample was taken. The samples were stored in 500 ml plastic bottles and transported to the IGS laboratory for analysis. It is essential that samples should always be taken at exactly the same depth in order to obtain a uniform true estimation of the water quality. Chemical analysis for macro- and micro-parameters as specified by the contract was performed by the laboratory at the IGS. • Inorganic parameters: pH, EC, Ca, Mg, Na, K, p-Alk, m-Alk, Cl, S04, N03 and P04. Si, AI, Fe, Mn and B E.C profiling was also performed on a number of mine boreholes to determine whether any stratification occurs. 3.2 location Usutu Colliery is situated 8 km outside the town of Ermelo in Mpumalanga, close to Camden power station on the N2 road to Piet Retief. Figure 15 shows the location of the mine by indicating the coal seams of the mine. Above the coal seams normal grasslands exist. Maize, cattle, potatoes, beans, wool, pigs, sunflower seeds, lucerne and sorghum are the main farming produce of this area. Anthracite, coal and torbanite mining is practised here. The influence of flooding on underground coal mines Page 26 Ohngs ad. Sabl Sand a ure ReserveLimpopo Pi . m's Rest •• Graskop Hazyview. Lydenburg. Sabie. Groblersdal V\iI"'ule R•Iver Dulls KMIA Airport +•lroom N4 NH Schoeman •s oof 'elspruil Belfast. _. Waterval Boven Barberten Middelburg • Machadodorp •VlMbank •Badplaas •Carolina ~N12 LochielMpumalanga • •Chris sic smeer Swaziland •BelhalSecunda • •Ermelo• Usutu colliery N2 N3 ..Standerton Piel Retief Free State KwaZulu-Natal @ www.places.co.za Figure 15: Location of Usutu colliery in South Africa (www.places.co.za). The Google image in Figure 16 shows the coal seams with the roads superimposed on them. There is still farming activity taking place around the closed mine. The map in Figure 17 indicates the mine in relation to the power station. The direction of the town of Ermelo is shown with an arrow. The location of a mine that has been flooded can have n massive effect on flooding. Different locations mean different rainfalls, topography etc. The influence of flooding on underground coal mines Page 27 -293500 -294000 -294500 Roads -295000 Outline a-Seam Outline C-S •• m C-L •• g-L •• r D Googl. Earth 6000 -100000 -95000 -90000 -85000 -80000 -75000 Figure 16: The location of Usutu colliery in Google earth image (Googie earth). -293500 -294000 -294500 ~LEGEND Outline B-St.am Outline C-Seoilm C.L.... g-L.I.' - i/ 3000 i 4600 6000 -100000 -95000 -90000 -85000 -80000 -75000 Figure 17 : Location of the coal seams at Usutu colliery near Camden power station. The influence of flooding on underground coal mines Page 28 3.3 Topography and drainage Ermelo is situated in the upper reaches of the Vaal River, about 1 720 m above sea level. The town lies in the midst of a varying topography, superb layout and vivid green flora. Together with its high rainfall Ermelo is unmistakably known as the garden town of Mpumalanga. The topography is of a gentle, rolling nature. Steeper slopes are present at sandstone outcrops. Studies by the mining industry indicate that surface run-off for this area is in the order of 6 to 10% of the annual rainfall of 710 mm, with 8% as an average in a study by Grobbelaar et al., (2004). The surface drainage system is obviously important in intermine flow management explained by Grobbelaar et al., (2004), because topographically low areas would be the areas where decanting from mines is expected. The most vulnerable areas would be areas where connections between mines and the surface occur, and where these coincide with a surface low. The regional surface contours of the mine itself are illustrated in Figure 18. The area topography slopes mostly away from the mining area towards the south with an average 3.2%, as the mining area is situated on a topographic high in the northern part at 1 750 mamsl decreasing towards the southern part to 1 625 mamsl. The unit for the map is mamsl ·293400 -293700 ,... -294000 -294300 -294600 Oullln. C-S .. m -294900 C-LAoIg-L •• r Ou1line 8-Seam Surf & DC FI•• , -99000 -96 00 -93000 -90000 -87000 -84000 -81000 -78000 Figure 18: Surface contours of the mine area. The influence of flooding on underground coal mines Page 29 In Figure 19 the surface topography is displayed in 3D, with the topographic high to the north of the mining area clearly visible. The high towards the north-west of the Southern Mine is also visible (pink colour towards the green). The 3D image helps us get an idea of the topography in the way we see with our eyes when looking at hills or mountains. , ~--- ---~~-..... Figure 19: 3D visualization of the surface contours with projected underground and opencast. Figure 20 shows the rivers and dams in the area together with the coal seams. A non- perennial stream system exists in the area and runoff accumulating in the surface can persist for several weeks until water has evaporated or infiltrated into the ground. Water that is polluted needs to the treated before it can be released into a river system. The influence of flooding on underground coal mines Page 30 -293500 -294000 -294500 -100000 -95000 -90000 -85000 -80000 -75000 Figure 20: Rivers and dams in the area of the mine. In Figure 21 the regional surface contours of the area around the mine are displayed in 3D with the rivers and dams superimposed on that. According to this picture the local drainage pattern is towards the south-east. Figure 21: Regional surface contours of the area around the mine with rivers and dams. The influence of flooding on underground coal mines Page 31 3.4 Land use In Mpumalanga most land which is currently not mined is used for commercial grain and livestock farming and, where possible, farmers make use of mine water to irrigate their crops. In Mpumalanga, mining still has a future of more than 20 years, and in some areas up to 50 years, if one takes into account the life of existing coal mines, the mining of new coal reserves and the mining of new minerals. The energy industry in the area is also growing, with suppliers intending to increase the number of electrical power stations in the area. Most former mining land has been rehabilitated and then converted into farming land, with both crop and livestock farming succeeding. Most farms in the vicinity of former mining land use water from the closed mine for irrigation (Nthabiseng, Molapo & Chunderdoojh, 2006). In the hydrosensus done some of these farms around the closed Usutu mine were investigated. The tap water in some houses had an unpleasant smell. Some of the farmer's wives complained that clothing after washing were yellowish in colour. After looking at the quality of the water no problems were detected. The regional water quality was the same as the "top" sampled samples. 3.5 Rainfall and climate The highest temperatures in this region according to WeatherSA are from December to March (24 to 25°C). The coldest months in winter are June and July (16°C). Most of the rainfall occurs in the summer months from November to January and this can also be seen in the water levels. Rainfall from April to September is low. The annual rainfall (MAP) for the area is 705 mm (SA Weather Service - Rainfall stations: Ermelo airport no. 0442841 8; 04428128; 0480170 4; 0479870 X; 10491078). Figure 22 shows the rainfall from 1960-2011. The influence of flooding on underground coal mines Page 32 Annual Total Rainfall Rainlal [nvnJ 1100.----------------------------, 1000 900 800 I.Rainfall 700 600 500 Time Figure 22: Rainfall graph for Ermelo. 3.6 Recharge using Chloride method The assumption necessary for the successful application of the chloride method to determine recharge is that there is no source of chloride in the soil water or groundwater other than that from precipitation. Chloride levels are low in the system. Steady-state conditions are maintained with respect to long-term precipitation and chloride concentration in the case of the unsaturated zone. However, this assumption may be invalidated if the flow through the unsaturated zone is along preferred pathways (Van Tonder and Xu, 2000). According to Vegter (1995) groundwater recharge can be read off a map indicated in Figure 23 The influence of flooding on underground coal mines Page 33 Groundwater Recharge (Vegter 1995) Recharge (mm/yr) c::J 0.1 c::J 3 8 12 "20 c::J32 c::J45 CJ65 "95 "135 "180 "220 50~0 ~-0-~~50~0 ~~10-00 Kilom-eters--~s Figure 23: Recharge according to Vegter (1995). Rainfall that infiltrates into the weathered rock soon reaches an impermeable layer of shale or dolerite undemeath the weathered zone. The movement of groundwater on top of this layer is lateral and in the direction of the surface slope. The groundwater reappears on the surface at fountains where the flow paths are obstructed by a barrier, such as a dolerite dyke, paleo-topographic highs in the bedrock, or where the surface topography cuts into the groundwater level at streams. It is suggested that less than 60% of the water recharged to the weathered zone, eventually emanates in streams. The rest of the water is evapotranspirated or drained by some other means (Hodgson, Vermeulen, Cruywagen & de Necker (2007). In areas of extensive underground high extraction, it can be safely assumed that all recharged water will migrate downwards to enter into the collapsed mine workings. Under undisturbed conditions, 3% of the annual recharge would be an acceptable average value. Under disturbed conditions above long wall panels, recharge is likely to be greater and 5% of the annual rainfall would be a good first estimate (Hodgson et al., 2007). Water in operating opencast pits is derived from various sources. Table 2 provides a breakdown of these sources as a function of the average annual rainfall or the total ingress of water into a pit. (Hodgson & Krantz, 1998) The influence of flooding on underground coal mines Page 34 Table 2: Water recharges characteristics for opencast mining (Hodgson et al., 1998). Sourceswhich contribute water Water sources into opencast pits Suggested average values Rainonto ramps and voids 20-100%of rainfaII 70%of rainfall Rainonto unrehabilitated spoils (run-off and seepage) 30- 80%of rainfall 60%of rainfall Rainonto levelled spoils (run-off) 3 - 7%of rainfall 5%of rainfall Rainonto levelled spoils (seepage) 15- 30%of rainfaII 20%of rainfall Rainonto rehabilitated spoils (run-off) 5-15% of rainfall 10%of rainfall Rainonto rehabilitated spoils (seepage) 5-10% of rainfall 8%of rainfall Surface run-off from pit surroundings into pits 5 -15% of total pit water 6%of total pit water Groundwaterseepage 2- 15%of total pit water 10%of tata I pit wate r General Equation: R = (P Cl, + D)/CI [R = recharge (mm/a); P = mean annual precipitation (mm/a); Cl, = chloride in rain (mg/I); D = dry chloride deposition (mg/m2/a); Cl, = Clsw = chloride concentration (mg/I) in soil water below active root zone in unsaturated zone OR Cl, = Clgw = chloride concentration (mg/I) of groundwater where for many boreholes the Clgw = harmonic mean of the Cl content in the boreholes] The regional recharge was calculated as 5.7% by using the chloride method. The chloride values measured at boreholes in the mine area are displayed in Table 3. See Appendix E for the chloride values of all the boreholes. Table 3: Chloride method for recharge. HARMEAN (mg/I) CI- rainwater (mg/I) Recharge (%) 17.54 1 5.7 3.7 Hydrogeology 3.7.1 Pre-mining groundwater occurrence Three distinct superimposed groundwater systems are present within the Oliphants catchment. They can be classified as the upper weathered Ecca aquifer, the fractured aquifers within the unweathered Ecca sediments and the aquifer below the Ecca sediments (Hodgson et al., 2007). 3.7.2 The Ecca weathered aquifer The Ecca sediments are weathered to depths of 5 to 12 m below the surface throughout the Mpumalanga area. The upper aquifer, typically perched, is associated with this The influence of flooding on underground coal mines Page 35 weathered zone and water is often found within a few metres below surface. This aquifer is recharged by rainfall. The percentage recharge to this aquifer is estimated to be in the order of 1 - 3% of the annual rainfall in other parts of the country (Hodgson et al., 2007). Observed flow within the Mpumalanga Area confirmed isolated occurrences of recharge values as high as 15% of the annual rainfall. It should, however, be realized that within a weathered system, such as the Ecca sediments, highly variable recharge values can be found from one area to the next. This is due to variations in the composition of the weathered sediments, which range from coarse-grained sand to fine clays (Hodgson et al.,2007). The aquifer within the weathered zone is generally low yielding (range 100 - 2000 Uh), because of its insignificant thickness. Few farmers therefore tap this aquifer by borehole. Wells or trenches, dug into this upper aquifer, are often sufficient to secure a constant water supply of excellent quality (Hodgson et al., 2007). The excellent quality of this water can be attributed to the many years of dynamic groundwater flow through the weathered sediments. Leachable salts in this zone were washed from the system long ago and it is only the slow decomposition of clay particles which presently releases some salt into the water (Hodgson et al., 2007). 3.7.3 The fractured Ecca aquifers The pores within the Ecca sediments are too well-cemented to allow any significant permeation of water. All groundwater movement is therefore along secondary structures, such as fractures, cracks and joints. These structures are better developed in competent rocks such as sandstone, hence the better water-yielding properties of the latter rock type (Hodgson et al., 2007). It should, however, be emphasized that not all of the secondary structures are water- bearing. Many of these structures are closed because of compressional forces that act in the earth's crust. The chances of intersecting a water-bearing fracture by drilling decrease rapidly with depth. At depths deeper than 30 m, water-bearing fractures with significant yield were observed in opencast coal-mines to be spaced at 100 m or greater. Scientific siting of water-supply boreholes is necessary to intersect these fractures. The conclusion is drawn that boreholes have insufficient yields for organized irrigation. This is confirmed by a survey of the catchment, during which no irrigation from this aquifer could be found (Hodgson et al., 2007). Coal seams are often fractured and have some hydraulic conductivity. Underlying the coal is the Dwyka tillite. It is impermeable to groundwater flow due to its massive nature The influence of flooding on underground coal mines Page 36 and fine matrix, forming a hydraulic barrier between Pre-Karoo aquifers and those high up in the succession (Hodgson et aI., 2007). In terms of water quality, the fractured Karoo aquifer always contains higher salt loads than the upper weathered aquifer. This is ascribed to the longer residence time of the water in the fractured aquifer ((Hodgson et aI., 2007). Although the sulphate, magnesium and calcium concentrations in the Ecca fractured aquifer are higher than those in the weathered zone, they are well within expected limits. The occasional high chloride and sodium levels are from boreholes in areas where salt naturally accumulates on the surface, such as at pans and some of the fountains ((Hodgson et al., 2007). 3.7.4 Pre-Karoo aquifers In only a few instances, drilling has intersected basement rocks underneath the Karoo Super group. Very few, if any, of the farmers tap water from the aquifer beneath the Dwyka formation. Reasons for this are (Hodgson et aI., 2007): • The great depth. • The low-yielding character of the fractures. • Inferior water quality, with high levels of fluoride, associated with granitic rocks. • Low recharges characteristics of this aquifer, because of the overlying impermeable Dwyka tiIIite. In the southern portion of the catchment, dewatering of this aquifer has occurred to some extent, because of the pumping in the Evander Goldfields. This does not impact on the ;,1 Ecca Aquifer due to the presence of the (Hodgson et aI., 2007). 3.7.5 Pre-mining surface hydrology Annual rainfall in the areas where underground high extraction is done ranges from 650 - 760 mm per annum. Surface slopes are gentle. Run-off is in the order of 8(Surface water in streams gains from groundwater seepage. Seepage into streams is mainly from the weathered aquifer. This is generally not sufficient to cause significant flow in the streams (Hodgson et al., 2007). The influence of flooding on underground coal mines Page 37 3.7.6 Coal Seam (mine) This system is mined out, with a much higher transmissivity value than the layers above and below it. • The transmissivity (T-value) of the mined coal seam (Alfred and Gus Seams were mined as a single seam) is very high (in the order of thousands) and the storativity (S) is also very high (65% in the mined out section as opposed to approximately 0.1% in typical Karoo aquifers). • Once the mine has filled up with water, a horizontal piesometric level will occur (this piesometric level is also horizontal during the filling up process). If the piesometric level intersects the surface, decant could take place at the point of intersection if there is a link between this position and the mine (e.g. a borehole). The rate at which the piesometric level rises is dependent on the amount of influx from the top layers (or along subsidence areas) and the amount of lateral groundwater outflow The Ecca Group consists mainly of shales, with thicknesses varying from 1 500 m in the south, to 600 m in the north. Since the shales are very dense, they are often overlooked as significant sources of groundwater. However, as illustrated in Figure 24, their porosities tend to decrease from -0.10% north of latitude 28°S, to < 0.02% in the southern and southeastern parts of the basin, while their bulk densities increase from -2 000 to > 2 650 kg.m-3 (Woodford & Chavallier, 2002). PoroolIy 22 24 26 28 30 'Mr » lO S 2400 >2· '0 ,.,.00·2&00 "2800· 2650 2 "2MO·,eeo "2MO 2670 <, '2870· '880» '880 30 J2 IS Figure 24: Porosity and bulk density variations in shales of the Karoo Basin (Woodford & Chavallier,2002). The influence of flooding on underground coal mines Page 38 The possibility exists that economically viable aquifers may exist in the northern parts of the Basin underlaid by the Ecca shale. It is therefore rather surprising to find that there are areas, even in the central parts, where large quantities of water are pumped daily from the Ecca formations. One should thus not neglect the Ecca rocks as possible sources of groundwater, especially the deltaic sandstone facies. Rowsell and De Swardt (1976) report that the permeability's of these sandstones are usually very low (Woodford & Chavallier, 2002). The main reason for this is that the sandstones are usually poorly sorted, and that their primary porosities have been lowered considerably by diagenesis. The deltaic sandstones represent a facies of the Ecca sediments in which one would expect to find high-yielding boreholes. Unfortunately, Rowsell and De Swardt (1976) have found that the permeability of these sandstones is also usually very low. However, the Vryheid Formation sandstones in KwaZulu-Natal (west of Pietermaritzburg) appear to be more permeable, with a median borehole yield of 0.33 fis and 62% yielding greater than 1 fis (KwaZulu-Natal project, 1995, unit 8) (Woodford & Chavallier ,2002). 3.8 Geology The Geology of Usutu mine lies within the Karoo group, Ecca subgroup in the Vryheid formation (Jeffrey, 2005). The Permian-aged Ecca Group comprises a total of 16 formations, reflecting the lateral facies changes that characterize this succession. Except for the fairly extensive Prince Albert and WhitehilI formations, the individual formations can be grouped into three geographical zones, the southern, western - northwestern and northeastern. The basal sediments in the southern, western and north-western zones (Prince Albert and WhitehilI formations) of the basin will be described first, followed by the southern Collingham, Vischkuil, Laingsburg, Ripon, Fort Brown and Waterford formations. The remaining western and northwestern sediments of the Tierberg, Skoorsteenberg, Kookfontein and Waterford Formations and the north-eastern Pietermaritzburg, Vryheid and Volksrust Formations will then be considered. In addition, a relatively small area along the eastern flank of the Basin, between the southern and north-eastern outcrop areas, contains 600 - 1 000 m of undifferentiated Ecca mudrock, which has not yet been studied in detail (Woodford, Chevallier, 2002). According to Grobbelaar et al., (2004) the sediments of the coal-bearing Ecca Group of the Karoo Sequence were deposited on an undulating pre-Karoo floor, which had a significant influence on the nature, distribution and thickness of many of the sedimentary formations, including the coal seams. Post-Karoo erosion has removed large parts of the The influence of flooding on underground coal mines Page 39 stratigraphic column, including substantial volumes of coal over wide areas. The Karoo Super Group comprises the Ecca Group and the Dwyka Formation. A general thickening occurs from north to south. The Ecca sediments consist predominantly of sandstone, siltstone, shale and coal. Furthermore, Grobbelaar et al., (2004) explain that Ecca sediments overlie the Dwyka group (loosely referred to as the Dwyka tillite). This formation consists of a proper tillite, siltstone and sometimes a thin shale development. The upper portion of the Dwyka sediments may have been reworked. The Dwyka sediments are underlaid by a variety of rock types, such as the Bushveld Complex in the north, Witwatersrand Super group in the south, Waterberg Super group in the north-west and Transvaal Super group to the west. Technically, the Karoo sediments are practically undisturbed. Faults are rare, except for displacement along dolerite ring structures. Fractures are common in competent rocks such as sandstone and coal. The Vryheid Formation thins towards the north, west and south from a maximum of approximately 500 m in the Vryheid-Nongoma area. The uneven pre-Karoo topography in the vicinity of the northern and north-western margins of the basin, directly on pre-Karoo rocks or the Dwyka Group, gives rise to marked variations in thickness. In these areas, the Vryheid Formation pinches out against numerous local basement highs. Thinning and pinch-out towards the southwest and south are due to a facies gradation of its lower and upper parts into shales of the Pietermaritzburg and Volksrust Formations respectively (Woodford & Chavallier, 2002). The Vryheid Formation comprises mud rock, rhythmite, siltstone and fine- to coarse- grained sandstone (pebbly in places). The Formation contains up to five (mineable) coal seams. The different lithofacies are mainly arranged in upward-coarsening deltaic cycles (up to 80 m thick in the south-east). Linear coastline cycles are, however, fairly common, particularly in the thin north-western part where they constitute the entire Vryheid in places (see Figure 25). A relatively thin fluvial interval (60 m thick) which grades distally into deltaic deposits towards the south-west and south occurs approximately in the middle of the formation in the east and north-east. Fining-upward fluvial cycles, of which up to six are present in the east, are typically sheet-like in geometry, although some form valley-fill deposits. They comprise coarse-grained to pebbly, immature sandstones with an abrupt upward transition into fine-grained sediments and coal seams (Woodford & Chavallier, 2002). The influence of flooding on underground coal mines Page 40 1· AlJu'ILaI P In 2· Der...1~a~n 3 . Delta Fronl ~ - P,odeltil 5 - Conltnental SJope 6 - Basln Pla n Congbmerale o Sandstone m• MudrodcBasemen. (C) Q... 5.O...O. km :::::::::::::::~!~~!~(k~:::::::::::::== ~ SOUTHERN ~ MAGMA TIC ARC ~ o 500 km '"-----' __________ =: _ :AGPiEP_F+OLl.D BIC!.T."-""811·1"..!...5.9~_k"__-'m-_=-··=:_=:-:'=-- _ ~ SOUTHERN ~ MAGMATIC ARC ~ (A) Figure 25: Source areas for the southern and western Ecca Formations (B) and the northern Pietermaritzburg, Vryheid and Volksrust Formations (C). Depositional environment of the Ecca Group in the southern Karoo (Woodford & Chavallier, 2002). Ermelo 0 to 100 m geology shown below: 3.8.1 Vryheid Formation • E Seam (0 to 3 m), • D Seam (0.6 m), • C Lower Seam (1.5 m, sandstone partings in upper section), • C Upper Seam (well developed, 0.7 to 4 m, sandstone, siltstone or mudstone partings split seam into 2 to 3 plies, devolatilized I destroyed by dolerite over large areas) • B Lower Seam, B Upper Seam (may coalesce in south, 0 to 3 m), A (isolated outliers, 1 m), The influence of flooding on underground coal mines Page 41 • A Seam (0 t01.5 m, mainly removed by erosion). Dip gently southwest, minor folding; dykes (2 to 5 m) common, up to 8 sills (10 to 250 m) transgress and uplift the seam. 3.8.2 Quality of the coal The Ermelo coalfield's E Seam is of reasonable quality but the economic potential of the seam decreases southwards as it becomes torbanitic and/or shaly whereas in other areas it might be too thin to be viable for mining. The D Seam is of good quality and has no clastic partings but has a high proportion of vitrain with minor durain bands. The C Lower Seam is the most important seam as it is the main source of export coal. The C Upper Seam is generally of poorer quality, has no in-seam partings and may be torbanitic in the upper part; however, the lower part of the seam is usually of good quality, making it the main target for mining. It is typically mined to supplement the C Lower. The B-seams are low quality, dull coal that contains fewer vitrain bands compared with the lower portion of the C Upper Seam (Jeffrey, 2005). The coal seams at Kilbarchan were mined through the method of Bord-and-pillar extraction. Information sources vary, but seem to suggest that the Alfred and Gus Seams were mined as a single seam. The seams are separated by a very thin sandstone parting, forming a composite coal seam in some areas (Hodgson, 2006). 3.9 Hydrocensus The hydrosensus were performed on the boreholes on the mine and the surrounding farms in the area (Figure 26).The hydrocensus gives one a very good idea of the quality and water levels of the area before starting an investigation. The influence of flooding on underground coal mines Page 42 -293500 .. , ~.~-t- ~. .' . . . : \:'. . . - •..•' ,:.. t.,' i - • "0-. r ~ ! ..... l !, ~. 't r, I -294000 -294500 -295000 D~h L.lyer OutIIn. C·Sum C·L.. g·L.. , Outline a-Seam \ll'GS2630CA.TIF ·15000 1500 3000 4600 0000 -295500~r- .- r- ~ ~ ~ r -100000 -95000 -90000 -85000 -80000 -75000 Figure 26: Location of the boreholes in the hydrocensus for the investigation. The information of all the boreholes in the hydrosensus is shown in Figure 26. Information on the date, water level and comments on the person's name or anything observed during the hydrosensus. As previously discussed many of these farmers complained about the colour and odour of the water at their farms. The influence of flooding on underground coal mines Page 43 Table 4: Information of the boreholes received during the hydrocensus Name Date Water Level (mbgl) Comment Usutu F top 2011/02/15 21.6 Running water Usutu A top 2011/02/15 3.3 Running water Usutu Atop 2009/07/03 6.2 Usutu B top 2011/02/15 12 Running water Usutu B top 2009/07/03 24.5 Usutu D 2011/02/15 18 Running water Usutu D 2009/07/03 26.3 Usutu E top 2011/02/15 28 Running water Usutu E top 2009/07/03 34.8 Usutu I 2011/02/15 49.7 Running water Farm1 2011/02/15 3.6 Vlakfontein Farm2 2011/02/15 4.2 P.Cilliers-Roodewal Farm3 2011/02/15 3.98 ROSENDAL Farm4 2011/02/15 4.02 ROSENDAL Farm5 2011/02/15 4.07 ROSENDAL Farm6 2011/02/15 3 Water smells like swael S. Cloete 0835661929 Farm7 2011/02/15 20.39 Saambou Farm8 2011/02/15 6.26 Jan Theron 1666-ERMELO-Jan Hendriksfontein Farm9 2011/02/15 9.77 Jan Theron 1666-ERMELO-Jan Hendriksfontein Farm10 2011/02/15 19.5 Jan Theron 1666-ERMELO-Jan Hendriksfontein Farm11 2011/02/15 4.08 Jan Theron 1666-ERMELO-Jan Hendriksfontein Farm12 2011/02/15 30.98 Kleinveld Farm13 2011/02/15 8.2 van Outshoorn stream Farm14 2011/02/15 20.12 van Outshoorn stream Farm15 2011/02/15 2.25 van der Merwe Farm16 2011/02/15 3.3 Bethesda Farm17 2011/02/15 10.6 Trucks Farm18 2011/02/15 3.9 Guesthouse Farm19 2011/02/15 4 Panelbeaters Farm20 2011/02/15 4.26 Panelbeaters Farm21 2011/02/15 2.1 Panelbeaters Table 4 show information from the hydrosensus done at Usutu mine. The date, water level and comments are recorded during the hydrosensus It is important to know whether the boreholes are drilled into the mine. 3D models together with the coal seams will tell whether this occurs. Water quality also comes into account, to know whether the qualities inside the mine are really inside the mine, but is it clear that the quality inside the mine is poorer than the quality not inside the mine. The influence of flooding on underground coal mines Page 44 Table 5: The sample depth of the boreholes. Site name Sample depth (mbgl) Depth of borehole Usutu A top 5 90 Usutu A bottom 89 90 Usutu B top 15 112 Usutu B bottom 111 112 Usutu D 20 Usutu E top 30 50 Usutu E bottom 49 50 Usutu F top 23 26 Usutu F bottom 25 26 Usutu I 48 46 3.10 Boreholes under investigation In general it was difficult to locate the boreholes, with the grass being long and the boreholes not well marked. 3.10.1 UsutuA • This borehole is 90 m deep and the water level is at 3.3 m. • The borehole is not locked, as the photograph below shows. 3.10.2 Usutu B • This borehole is 112 m deep and the water level is at 12 m. • The sound of running water can be heard at the borehole. 3.10.3 Usutu 0 • The water level in Usutu D was 18 m. • The sound of running water can be heard at the borehole. • The borehole is not locked, as the photograph below shows. 3.10.4 Usutu E • This borehole is 50 m deep and the water level is at 28 m. • The sound of running water can be heard at the borehole. • The borehole is not locked, as the photograph below shows. 3.10.5 Usutu F • This borehole is 26 m deep and the water level is at 21.6 m. • The sound of running water can be heard at the borehole. • The borehole is not locked, as the photograph below shows 3.10.6 Usutu I • This borehole is 48 m and the water level is at 46.7 m. • The sound of running water can be heard at the borehole. The influence of flooding on underground coal mines Page 45 • The borehole is not locked as the photograph below shows. • It is difficult to locate. 3.11 Water levels The water levels in the mine were measured in July 2009 and again during the hydrocensus. These levels and all the others from the farm boreholes are presented in the time graph in Figure 27. There has been a definite rise in the water levels since 2009, but this may be attributed to the exceptional rainy season during 2010/2011. These levels should be monitored over time to draw meaningful conclusions as only 4 boreholes water levels were measured previously in 2009 as to mismanagement. These levels should be monitored over time to draw meaningful conclusions. Figure 28 illustrates the proportional water level distribution for February 2011. Water Level Depth Water Level Depth [ml • Fannl 0.0.-----------------------------, ... Fannl0 + Fannll Fann12 • Fann13 • Fann14 • ... Fann1510.0 •, + Fann16 ... Fann17 -I- Fann18 • -I- Fann19+ FarnQ 20.0 •• , FarnQO... FarnQl • Fann3 -I-Fann4 + FaIlTÓ 30.0 + Fann6 • Fann7 • FannB • Fann9 L8J1uAtlp 40.0 , ll!JtuBklp • ll!JtuD -I- ll!JtuEklp t- ll!JtuFtop +ll!Jtul 50+.-0~_____,_____,-r__.____r_-y---y----,---,----r-___._---,-----r-----,-----r-----,_____,,__.•---.---,..---r-' 7/2009 1/2010 7/2010 1/2011 Time Figure 27: Water level time graph of a few boreholes measured since 2009. The proportional distribution of the water levels in Figure 28 clearly indicates that extraction occurs in some farming boreholes, namely the farm boreholes north of the mine. The average regional water level is currently less than 4 m. Boreholes displayed as blue dots. The influence of flooding on underground coal mines Page 46 The water levels of the boreholes inside the mine differ between the two mines. The water levels in the southern mine are shallower than those in the northern mine. However, the water levels differ substantially in the different boreholes, most likely the result of compartmentalization due to the ventilation walls. This makes interpretation of the mine water levels very difficult, and a number of additional boreholes have to be drilled to obtain a clear indication of the exact water levels in the mine. Once the mine has filled up with water, the piesometric level of the mine will rise with the storage coefficient value of the mine (and not the specific yield) as conditions have changed from unconfined to confined. The flux from the overlying aquifers into the mine aquifer will decrease as the two water levels approach each other. What is clear from the water levels is that the aquifers above the mining areas are not fully recharged yet, as these pressure levels differ from the regional water table aquifer water levels. . , .: .t- ," .. ''~. . ' ...... ~ -293 -294 -294 "l.~-;';I .. Y ••• r '.' . ;..,..' <: .. ," j:;;: 'S ':'~~<'::~';.' -2950 LEGEND .";~. _ Outline C-Seam .' .ï>: .~l .. C-Laag-Laer Outline B-Seam OIC Outlne - B-Seam Vl.l3S2630CA .TIF -295 -150m 1500 3000 4500 6000 -100000 -95000 -SUIJO -85000 -80000 -75000 Figure 28: Proportional distribution of the water levels last measured. The influence of flooding on underground coal mines Page 47 3.12 Mining methods According to Grobbelaar et al., (2004) coal extraction has been ongoing in the Mpumalanga coalfields for more than 100 years. At first, mining was mainly confined to the west of Witbank. Many of these mines have closed down and are presently a major source of pollution. This poor quality should serve as a warning of what would happen in the rest of the mining area, if intermine flow commenced there. Through the years, mining extended from its original position to the south and east. Many new collieries commenced with mining, particularly during the past 30 years. Since 1970, mining has increasingly been mechanized. All modern coal-mining methods are currently employed. These are: • Bord-and-pillar extraction. • Secondary mining through pillar extraction. This is commonly referred to as stooping. • Underground high extraction through long wall and short wall methods. • Auger mining is presently considered on a limited scale for the extraction of thin coal seams. • Opencast mining, using truck and shovel or dragline methods. Initial underground mining was relatively shallow, in the range of 10 - 50 m below surface. Mining was mainly through underground methods. Access to the underground workings was commonly through inclined shafts. 3.12.1 Bord-and-pillar extraction Bord-and-pillar extraction has been the primary method of mining throughout the Mpumalanga coalfields. The reasons for this are Grobbelaar et al., (2004): It allows access to the coal in a structured and organized way. It can be manoeuvred around geological or coal quality constraints. The extraction rate is reasonably high, ranging from 70% in the shallow mines to 50% in deeper areas. 3.13 Mine layout Grobbelaar; et aI, 2004 state as follows: Water in mined-out areas will flow along the coal floor and accumulate in low-lying areas. This is a simplistic view of the situation. In reality, water would accumulate in many isolated areas, where it would dam against barriers of coal or dolerite dykes left The layout plan for Usutu colliery gives the B-seam; C-seams (see Figure 29 ). Mining activity ceased in the late 1980s and then the mine was flooded. Usutu has mined two seams underground namely, the Band C-seam respectively; with an average mining The influence of flooding on underground coal mines Page 48 height of 1.6 m. Currently Vunene Mining has an opencast mine above the C-seam of the northern mine. This may result in cracks and water moving into the underground. ~S2630CA.TIF ·295500 -100000 -95000 -90000 -85000 -80000 -75000 Figure 29: Layout of the B- and C-seams at Usutu colliery, together with Vunene opencast. 3.13.1 Roof thicknesses The combined C-seam varied in depth from very shallow (1.4 m) to nearly 80 m in the north, the shallowest part of the roof as illustrated in Figure 30. The southern mine, where the B-seam was mined, varied between 75 m and 160 m, as illustrated in Figure 31. The combined floor contours for both seams are illustrated in Figure 32. From this the difference in depth between the two seams is very clear, with the B-seam much deeper than the C-seam. The influence of flooding on underground coal mines Page 49 t '.'. -ti. - • '\ .._!. III . ,. - l ::; .....-. . '/';' .:' ~..,,:>~'" -:-:.C • .l ,~~, -, ,·'-1 -29450 "<,"" t ,IJ+":":-\;~"' ...rI ,iJ", OIC Vunene > ''';.~', _~>..;.,:.,.~: ' -:, )1 '1 •.~ ..,........ I ._; Dc-seem Roof Thickness LowesP!aint .' '... 1, "'1" ,.,i •. ,,,/' ,:,',' ,'_,_'.\ '.: ~.•_~~~~:/.. rÓ.«: c-seem Roof Thickness -295000 VItOS263OCA,TIF -100000 -95000 -90000 -85000 ,80000 -75[0) Figure 30: Roof thickness of the C-seam (northern mine) displayed in mamsl. -293500 c_ • -'~. I /' .... ~~~'l ",. "lj/ : · --~~":_..J. ---::',1."" /t ...•.~- I -294000 -294500 LEGEND 8 Seam EASTRoofThlckness Dc-seam RoofThlckness Lowest Point -295000 WGS2630CA.TIF -100000 -95000 -90000 -85000 -80000 -75000 Figure 31: Roof thickness of the B-seam (southern Mine) displayed in mamsl. The influence of flooding on underground coal mines Page 50 3.13.2 Floor contours -293700 -294000 1051),0 -294300 10<10.0 1530.0 1520.0 -294600 LEGEND _ Outline C.S'Jm C.L~ ..g·L.. , Outlinl B-Sl:lm 1-J-294900 -100CO 1000 2000 3000 4000 -96000 -93000 -90000 -87000 -84000 -81000 Figure 32: The combined floor contours of both the Band C-seam (illustrated in mamsi). Cross Section Figure 33: Cross section of the floor contours together with the surface topography Shows a cross section of the floor contours together with the surface topography. The section line is indicated with a red line in the previous figure:,.._~~ _ uv - The influence of floodin -293700 -294000 -294300 -294600 C-Laag-Laer Outlin. B·Sum -294900 ·10000 1DOO 2000 3000 4000 -99000 -96000 -93000 -90000 -87000 -84000 ·81000 -78000 Figure 34: The combined roof contours of both the Band C-seam (illustrated in mamsi). Cross Section Figure 35: Cross section is shown of the roof contours. In the cross section is shown of the roof contours. The blue indicates the surface topography. The section line is indicated in the previous figure by a red line. In Figure 36 the surface in relation to the two seam elevations is illustrated in 3D. From this the surface elevation to the north is clear, and the difference in depth for the two seams in relation to the surface is also illustrated. Also illustrated is the position of the Usutu boreholes that are drilled into the mine. The influence of flooding on underground coal mines Page 52 ------ - Figure 36: 3D combined surface and seam elevation with boreholes into the underground. 3.14 Ventilation seals Barrier pillars between mines or compartments should be designed for the specific purpose of keeping water from transgressing through it; or to release water at a specific rate through controlled flow mechanisms. Only one of the mines has ever done permeability testing in a barrier pillar. It is essential that barrier pillars be tested and that monitoring systems be installed before intermine flow takes place in an uncontrolled fashion. Issues such as liability and accountability can only be addressed once this information is available Grobbelaar et al., (2004). In order for a mine to function properly, ventilation walls are needed to channel the fresh air away from those parts of the mine that were finished and directed the flow to the front of the mining operations. In the olden days these walls were built very solid and sealed corridors completely from bottom to roof. The walls are so strong that they will function as "Iow pressure" seals resulting in a compartmentalized underground, withstanding huge pressures created by the recharged groundwater. These seal positions are important in the recharge and management calculations for a mine as well as for the water balance and mine dewatering. The seals in Usutu (also digitized from the old maps) are illustrated in Figure 37. The influence of flooding on underground coal mines Page 53 Also important is the barrier between different mines, which will determine mine interflaw. The position of the Mooiplaats Colliery to the south of the southem mine is also illustrated in this figure. The shortest distance of the pillar between the collieries is 250 m. ,. " '..~" ..-I -293500 - . , .... , . J',.. ~:.--'" " . .: ,~ . -294000 .". J • ,I ". ' -294500 ,.. ,: l} '.~- ',:, . II...... f·....' -. ; r.. I :~.: l· I I ' "<::.:':' .. /'/I' , " I':", ..1.,........ ,/,I" : ..:~y~:. ;};.. "'_ ..::/1 .: -_~,1_.: :-:--" ': ~~.,>.,~.'.)'~'", / .-;,';l.;~ -295000 -....._. t -t'" .T-(,',-- _. , I I --. Jo" ,/ _' '. : I ,_.-150(0 1500 3000':4500 6000 -100000 -95000 -90000 -85000 -80000 -75000 Figure 37: Layout of the Band C-seams illustrating the ventilation walls, as well as the position of the adjacent Mooiplaats Mine. 3.15 Faults According to Grobbelaar et aI., (2004) dolerite intrusions in the form of dykes and sills are present in the Ecca Group. The sills usually precede the dykes, with the latter being emplaced during a later period of tensional forces within the earth's crust The faults and dykes in the area were mapped using maps of the mine plans provided by Usutu (Figure 38) there are a few long faults cutting through the mine. This may have an influence on the water flow inside the mine. It can easily be seen that where a fault occurred the mining stopped and just continued on the other side of the fault. The faults and dykes also play a role in compartmenting the mine as it normally also displaced the coal seams vertically. The water will move along these faults in the underground. The influence of flooding on underground coal mines Page 54 -293500 -294000 -294500 . .'. I I . •••. ' ..1 shafts & Inclines "J I "\' ,.r'- Faults Outline c-seam >L!/<;~,; c-Laap-Laar I Outline 8·Seam -295000 WOS2630CA.TIF '-- _J( . '. I~ -100000 -95000 -90000 -85000 -80000 -75000 Figure 38: Faults and dykes identified inside the mine. 3.16 High extraction zones According to Hodgson (2007) underground high extraction of coal has been performed for many years in South Africa. The impact that this has on groundwater and surface water resources has been investigated in most instances, and this information is available as part of their EMPR application. Two mining methods for the underground high extraction of coal are generally used in South Africa. These are: • Pillar extraction, also referred to as stooping. • Long wall mining, with a short wall variation. To date, stooping has been performed at many collieries. The extent of this may vary from experimentation in a single area to stooping over most of the mine. Long wall and short wall mining, in view of its significant initial capital outlay has only been implemented at a few collieries. These are the Eskom tied mines, such as Coal braak, Matla, New Denmark and Arnot; the Sasol mines at Sasolburg and Secunda and Durnacol in KwaZulu-Natal (Hodgson, 2007). The influence of flooding on underground coal mines Page 55 Much of this information is of a historic kind, unable to predict with confidence the final geohydrological and hydrochemical outcome of such systems. This complicates matters when applying for closure of the mine, because of uncertainties associated with future water quantities and qualities. Stooping is the process whereby pillars from bord-and-pillar mining areas are extracted. Continuous mining are generally used for this extraction process, cutting sections into pillars until most or all of the pillars have been removed from specific areas (Hodgson, 2007). Pillar extraction usually commences at the furthest point, retreating to the entrance of an area. The roof in areas where pillars have been extracted is left to cave in, which it usually does. This caving often causes subsidence on the surface. Subsidence cracks may penetrate to the surface, allowing groundwater and surface water to drain into the collapsed mine workings (Hodgson, 2007). The amount of subsidence at the surface and the severity of cracks depend on (Hodgson, 2007): • The depth of mining and the nature of the overlying rock. • The coal seam thickness mined. • The area stooped and panel geometry. The degree to which pillars have been left in the stooped area, thus still supports the coal roof. • The following interpretation is relevant to water flow (Hodgson, 2007): • The intensity of stooping varies tremendously from area to area. • The stooping method applied also varies, removing anything from a small portion of a pillar to removing all of it. Information on whether or not the roof in stooped areas has collapsed and, if so, whether the impact extends to surface, is not available. The influence of flooding on underground coal mines Page 56 Bord.-and-iPillar- Pos:t-andi-Stall (a) Stoo p-anldl-Room Figure 39: Different methods of mining (Hodgson, 2007). Figure 40: High extraction (stooping) example on an old mine map. High extraction areas were also identified in the mine from the old maps of Usutu shown in Figure 40. High extraction was only done in the B-seam; the combined total high extraction percentage was 14% of total the mining area (stooping in the central area is 22% and in the southern area 13%). These areas are illustrated in Figure 41. The influence of flooding on underground coal mines Page 57 These areas may result in subsidence, increasing the recharge factor into the mine. The position of the shafts may also influence recharge if not properly sealed, and may also act as decant points if it is lower than the lowest point of mining) . ... :, _ ...,;; r / .- - ,,' -293500 -294000 -294500 Outline C-Seam c-Laau-Laer Outline 8-Seam 8 Seam Stooping -295000 WGS2630CA.TIF t. '\ I -100000 -95000 -90000 -85000 -80000 -75000 Figure 41: High extraction areas identified in the mine. 3.17 Water balance The minimization of water volumes in mines leads to high salt concentrations, but smaller volumes of water that need to be handled. Up to now, minimization strategies have not been applied to a significant extent as a management tool. This is largely due to the vast scale of coal mining operations. It is almost impossible to change a mining strategy, for instance, from underground high extraction to bord-and-pillar, once mining has commenced. Other water minimization strategies include the artificial flooding of closed mines, improved rehabilitation of surface and the planting of trees. The conclusion is that water influx minimization should be considered carefully against the option of active flushing according, to Grobbelaar et aI., (2004). The WISHNVACCMAN software was used to calculate the amount of water stored in the defunct mine. The software calculates the volume of water in the underground taking into The influence of flooding on underground coal mines Page 58 consideration the current water level elevations and the geometry of the workings, including mining height, extraction factors and the position of the ventilation walls. Due to the many compartments in the underground and only three water levels in the workings, a few compartments show up as being empty. It is highly unlikely that the compartments are empty but without water level information a water volume for a compartment cannot be calculated. This makes the management of a flooded mine with ventilation walls very difficult. Mine compartments will fill themselves with water. The speed at which this happens is defined by the recharge rate which is depending on the geology, the depth, the type of mining and whether some form of high-extraction was performed. Table 6: Anticipated recharge to bord-and-pillar mining in the Mpumalanga area (Hodgson et al., 2007). Description Recharge as a % of annual rainfall Influx into bord and pillar,deep mining 1--4 Influx into bord and pillar,shallow mining 4--9 Influx into bord and pillar mining with stooping 4--12 Stooping has been done in some parts of the B-seam at Usutu colliery. Stooping, the process of removing pillars from the workings causes the overlying strata to collapse. Cracks will develop. If these cracks intersect with the surface, rainfall water and run-off may flow down directly into the mining cavity. From studies done at collieries where stooping was done (Hodgson et al., 2007), it has been found that normally a recharge rate of 4 - 12% should be applied, depending on the depth of mining and ratio of stooping. According to the data the B-seam is completely filled with water. This has happened over the last twenty years (this is the number of years since mining has ceased in the B- seam). From this can be concluded that there must be a recharge of at least 5%. Although the C-seam is shallower, no stooping has been done and the recharge is also considered to be 5%. The Ermelo region receives, according to Weather SA, an average rainfall of 705 mm per annum. The influence of flooding on underground coal mines Page S9 Table 7: Properties of the seams. Seam Avg Depth Area not stooped Area stooped Recharge factor m ha ha % CSeam West 44 1560 0 5 C seam Central 125 108 0 0.1 B seam Central 97 333 96.5 5 B seam East 107 2125 315 5 The total water make for the B-seam is 2 687 m3/day and for the C-Seam 1 612 m3/day. After the opencast mining activities ended there will be a rehabilitated open cast on top of the old workings (Figure 42). From the hydrology it is known that the average evapotranspiration is about 80% in terms of the rainfall, leaving 20% for recharge on a not fully rehabilitated pit. A pit that is badly rehabilitated and where all rainfall would run off towards the spoils may expect a maximum recharge of 20%. A very well rehabilitated pit with free draining from the spoils can expect a recharge of 10%. ·293500 -294000 -294500 LEGEND _ Outline C-Seam C-La·u-Laer OlC Outlin. - B-S•• m -295000 WO S2030 CA_ TI r -100000 -95000 -90000 -85000 -80000 -75000 Figure 42: Position of the Vunene opencast pits in relation to the C-seam. The pit is currently in use and is not rehabilitated. A recharge of 20% is assumed. Only pit A and B are situated on top of the underground; the combined size of the two pits is almost 59 ha (588 000 m2). The thickness of the layer between the C-seam The influence of flooding on underground coal mines Page 60 underground and the floor of the opencast (B-seam) vary between 10 and 1.6 metres. With such a thin layer between the opencast and the underground cracks are imminent. All the water that recharges into the opencast will flow through the cracks into the underground. The amount of water anticipated from the two opencast pits is 588 000*0.705/365*0.20 = 227 m3/day, resulting in a substantial higher water for the C-seam of 1612+227-22.7 = 1816 m3/day. The total water in the C-seam is currently 19.1 Mm3. Some areas show no water (Figure 43), not because there is no water but no information is available on the existence of water! WL 1624.0....YQ1: 492 994 ~I ..54))) Figure 43: Water bodies in the C-seam. A stage curve depicts the relationship between a stage height (the actual water level elevation) and the volume of water inside the underground. This assumes that the water table is horizontal and continues over the entire mine. In Figure 44 the stage curve for the C-seam is illustrated, indicating that for a water level of 1647 mamsl (Usutu E water level elevation) the total water volume will be 17300 ML. The influence of flooding on underground coal mines Page 61 Stage Curve - Complete C-Seam Heigtt [mj Confined by 1.6 m (65% void space) 1660,0 -,-----------------------------, 1650,0 Dalun 1 7,0 1640,0 1630,0 1620,0 1610,0 1600,0 1590,0 Voh.me [MIJ Figure 44: Stage curve for the C-seam. For the B-Seam the total water volume is 22.88 Mm3. The water bodies are illustrated in Figure 45. The dry areas are not necessarily dry; there is just no information available The influence of flooding on underground coal mines Page 62 "8000 ... 000 "'000 "2000 Figure 45: Water bodies in the B-seam. Stage Curve - Complete B-Seam Height [mj Confined by 1.6 m (65% void space) Voltme [MIJ Figure 46: Stage curve for the B-seam. In Figure 46 the stage curve for the B-seam is illustrated, indicating that the total water volume will be nearly 25 000 ML. The influence of flooding on underground coal mines Page 63 Decant: It appears that there is a minimum stratification in the water columns in the two mines. As there are a number of ventilation seals in the mine, that reduce any change of pressure that can "push" the mine cavity water up to a decant level. In 2010 there was a borehole decanting water at a supposed rate of 7 I/s (Figure 47). This borehole is situated in the far south of the B-seam (Figure 48) in a very isolated panel which (according to mine personnel) was completely sealed off during mining. One possible reason for this sudden decanting may be the collapse of a ventilation wall. Figure 47: Photograph of decanting borehole. The influence of flooding on underground coal mines Page 64 ..~~~1'.') .> ",- . 11 -294500 . :'. '.._: I". ·.f··- '. ;/ ... ; ,J " c·';:.V. l·" .:~- w -'./ , .: Data Layer ." '-:.,' «, : ,1',./.,: .. '..'• " •• \ ~_•I• - _ Outline C-Seam r, '~'.. " ,I •- • • -295000 -.-.....~.. ", ,,':,- ..._, ,C-Leeg-Laer . " ;..:r·:,,' .,'. '_ '.. l- :L ~..:.-,".Outline B-Seam !,' ,:'-.: .~": . WGS263OCA.TIF J -15000 1500 3000 4500 6000 -295500~ .- -r- -.- -'- ---'---' -100000 -95000 -90000 -85000 -80000 -75000 Figure 48: Position of the decant borehole in the far south of the B-seam. The water level elevations of the two boreholes in the B-seam are illustrated against the background of the surface contours in Figure 49. A section was drawn through the mine on a line as indicated in Figure 49. The section (as illustrated in Figure 50) intersects both boreholes. The section illustrates the boreholes, their water level elevations, the position of the mining cavity and the surface in relation to each other. From this two things are clear: • The water levels (not pressure levels) follow the topography (which is an accepted fact in geohydrology). • At no point the mining cavity is close to the surface. Therefore no pressure can be created from the water in the mining cavity for mine water to decant. It is therefore unlikely that the borehole that decanted resulted from pressure that has been created from inside the mining cavity. The break of a ventilation seal, creating sudden pressure, may thus be a possibility. The influence of flooding on underground coal mines Page 65 -293500 1800 1775 1750 1725 1700 -294000 1675 11650 1625 1600 1575 -294500 1550 -295000 LEGEND o Outline 8-Seam D Surf s oe Floor -295500 -95000 -85000 -80000 -75000 Figure 49: Water level elevations (mamsi) of Usutu A and B (with the blue cross-section line intersecting the two boreholes). The general flow direction is from right to left (north-east to south-west) following the topography shown in Figure 50 150QL----------------------------- o Cross Section 10000 Figure 50: Cross-section of boreholes Usutu A and B. The influence of flooding on underground coal mines Page 66 3.18 Mine Interflow Several mining operations are currently being conducted in the vicinity of Usutu Colliery. The next heading will deal with Mooiplaats as shown in Figure 51 -2935000 -2940000 -2945000 AI Futu .. UIG Mning _ Die Outline· S-Seam I CJ Outline S-Seam I CJ Outline C·Seam .::;C, J C-Laag-Laer -2950000 L J l'uboiplaas -100000 -95000 -90000 -85000 -60000 -75000 Figure 51: Planned future mining and mining adjacent to Usutu Colliery. 3.18.1 Mooiplaats Mooiplaats Colliery operates to the south of the South Mine (B-seam). The two collieries are divided by a regional dyke. The barrier (pillar) between the two collieries is 250 m at the closest point between them. The level of mining also differs (according to Mooiplaats geohydrologists). It is highly unlikely that any mine interflow will thus occur between these mines, as a pillar of that width will result in an impregnable layer (which will even increase with the presence of the regional dyke that acts as a buffer). Currently water is being pumped from the Usutu B-seam to provide Mooiplaats Colliery with water (Figure 52). Recharge into the Usutu South Colliery is 2 687 m3/day; therefore pumping must be less than this to ensure that the water level does not drop below the roof of the mining cavity. Currently only 0.07 Mm3 - 0.14 Mm3 is used on average daily, according to figures obtained from the Mooiplaats geohydrologist. The influence of flooding on underground coal mines Page 67 Figure 52: Photograph of the extraction wells pumping water from Usutu South to Mooiplaats Colliery. During an investigation, including EC profiling of the borehole (Figure 53), water could be heard running down the borehole. This is aquifer water draining directly into the mining cavity. These boreholes are situated on a topographic high and water from the high ground thus drains into the mine. Borehole Log - Pompstasie BH Depth (mj Lol»lIty - x -87Q21 00 v- 25145210.00 Z: 1157300 30 40 50 .0 70 80 00 '00 Figure 53: EC profiling of the pumping borehole. The influence of flooding on underground coal mines Page 68 The quality of the water being pumped is displayed in Table 8. From this it is clear that there is an improvement of the water quality. The measured quality corresponds with the profiling done during the field visit. Flushing is an accepted practice to improve the quality of mine water if the pumping rate (and thus the water levels) is managed properly, keeping the water level above the mining cavity.lf the mine stays flooded then no additional oxygen ingress and pyrite oxidation will occur. Table 8: EC quality over time of water being pumped to Mooiplaats Colliery. The time series for the above tabel is shown in Figure 54 Electrical conductivity EC Time Figure 54: Time series of the EC quality over time of water being pumped to Mooiplaats Colliery 3.18.2 Vunene Mining Underground: The block in the north-east of the main dicates the planned future underground mining of Usutu. If this underground mining operation uses the central shaft of Usutu Colliery for entrance, it means that the mine has to be kept dry. This may result in a constant ingress The influence of flooding on underground coal mines Page 69 of oxygen into the old mine workings, which may enhance acid rock drainage. No detailed data is available as yet. Opencast: The thickness of the layer between the C-seam underground (mined out) and the floor of the opencast (B-seam), currently mined by Vunene Mining, varies between 10 and 1.6 metres. With such a thin layer between the opencast and the underground cracks are imminent. All the water that recharges into the opencast will flow through the cracks into the underground. The amount of water anticipated from the two opencast pits is 588000*0.780/365*0.18 = 226 m3/day, resulting in a substantial higher water make for the C-seam of 941 rrr'/day, There is no water quality available due to the current mining operations, but such ingress through the opencast will result in poor quality water seeping into the underground workings, deteriorating the water currently in these workings. Hodgson et aI., (2003) indicate that sulphate generation in the flooded underground is less than 2 kg/ha/day [depending on the depth of mining and flooding rate and that of opencast mining 7 kg/ha/d). 3.19 Quality of the water At most of the larger mines, the opportunity exists for mine water of different qualities to be mixed, thus improving the overall water quality. Typical benefits of doing this would lie in pH adjustment and iron precipitation. For the latter, retention of the mine water in a surface holding facility where aeration is possible, is necessary. Such a facility could also be used for the quick release of the water during flood discharge. Very few other chemical benefits would be forthcoming from mine water mixing, because most of the constituents are under saturated in this water (Grobbelaar et aI., 2004) Water quality assessment is used to evaluate hydro-geochemical site conditions and the current state of aquifers. Sulphate, TDS and pH are the essential chemical components used for first-order pollution categorization in South African coal mines. Mining at this locality has been in progress since the mid-eighties. Through accurate monitoring of water from different collapsed panels, it should have been possible to plot sodium and sulphate concentrations to determine: • The possible lifespan of sodium neutralisation. • The possible escalation of sulphate production due to the intervention of bacterial oxidation as the pH of the water drops. Unfortunately, this kind of information is not available, since the importance of detailed and complete data sets is only realized by the mining community nowadays. Stream The influence of flooding on underground coal mines Page 70 water quality in the coalfields deteriorated over the past 20 years, due to seepage and the discharge of mine water (Grobbelaar; et a', 2004) Table 9 shows the chemistry data for the boreholes over time 2009-2011. All these boreholes were sampled at the top of the water column. During the hydrocensus the mine boreholes were sampled at the top as well as at the bottom in the mine. The criteria used for inorganic sampling is the SANS 241 :2006, and for organic analysis the USEPA Standards. Inorganic water samples are classified as: • Class 1- acceptable (Not color coded) • Class II - allowable (color coded • Above - not allowable (color coded red) The influence of flooding on underground coal mines Page 71 Table 9: Chemistry of the boreholes The influence of flooding on underground coal mines Page 72 Table 10: Results of the chemical analyses for the boreholes sampled during the hydrocensus February 2011. It is clear from this table that there is a definite difference in water quality of the top and bottom samples of those boreholes drilled into the mining cavity. • Usutu 0 is not drilled into the mine, as is clear from the water quality. • Usutu A indicates high sodium and alkalinity with sulphate values slightly elevated but still within the drinking water standards. It appears as though the formation has an influence on the water quality in this borehole, even at the top (see also the Stiff diagram in Figure 58). • Usutu B also differs top and bottom. Again the sodium is elevated in the bottom sample, with the difference that the sulphate is elevated and not the alkalinity; the coal seam has a definite influence on the sample in the mining cavity. • Usutu E shows no influence from mining activities; it is not clear whether this borehole is drilled into the mining cavity or perhaps into a pillar. • Usutu F and Usutu I show typical coal water reactions, with high sulphate, calcites and magnesium (see also the Stiff diagram in Figure 58). The mining depth in this area is shallow compared with the B-seam in the southern mine. It is likely that there is less buffering material, hence the acid rock drainage (ARD) reactions and the subsequent decrease in pH. The influence of flooding on underground coal mines Page 73 The expanded Durov diagram clearly indicates that Usutu F and I are mine water, while Usutu B top, Usutu E top and Usutu D are unpolluted (see Appendix for explanation of the Durov interpretation). Usutu A and Usutu E bottom are coal mine water. Expanded Durov Diagram Mij Na+K l•o U;utu IU;utu F Iq> • U;l.(u F bátan • U;utu Elq> • U;utu Ebátan • U;l.(uD • U;l.(u Blq> •o U;utu B bátanU;utu A Iq> S04 • U;utu A bátan Cl Figure 55: Expanded Durov diagram of the Usutu boreholes. Two boreholes were profiled for EC. Usutu F (Figure 57) clearly illustrates the polluted water in the mining cavity compared with higher up in the water column. Usutu A also differs in depth, but the change happens halfway down the water column, strengthening the statement that the sodium bicarbonate water is geology-related. The influence of flooding on underground coal mines Page 74 Borehole Log - Usutu A top Depth(ml Locality - X: -87788.00 Y: 21147098.00 Z: 1641.00 '" 10 20 30 40 50 60 70 60 go Figure 56: EC profiling for Usutu A Borehole Log - Usutu F top Depth (m) Locality - X: -89914.00 Y: 2941048.00 Z: 1661.00 EC Tomp 20.5 r200--------,------.,.-----""l800 1700 1712 21.0 21.5 22.0 22.5 23.0 23.5 24.0 24.5 25.0 25.5 Figure 57: EC profiling for Usutu F. Another interesting and conclusive way of comparing the different waters that emanate from the coalfields is using the so-called Stiff diagram as explained by Grobbelaar et a., (2004). This allows comparison between six components for each site. The six The influence of flooding on underground coal mines Page 75 components are usually calcium, magnesium, sodium + potassium, alkalinity, sulphate and chloride + nitrate. Each of these is plotted on horizontal axes, with cations to the left and anions to the right. The extremities of the points are connected and the inside is coloured, thus creating unique shapes that represent the overall chemistries for each site. While these diagrams may appear to be highly varied in shape, this is exactly the purpose of this plot. It characterizes water with a unique signature, clearly showing the dominant constituents at each of the sites. The Stiff diagrams of the boreholes (which compare the water qualities in equivalents) also illustrate in Figure 58 that the bottom samples are more polluted than the top samples, with Usutu I and to a lesser degree Usutu F (bottom) very typical coal mine water. STIFF Diagrams Usutu A bottom Usutu Atop Usutu B bottom Usutu B top 20110217-12tOO Z)11l217·12HX) 20,.:»217- 1300 ~-~ Cl N... K Cl N....K Cl N.++< " ,." ca 'Ik ca Alk ca Mg V SOl Mg SO< Mg SO< Mg so< 50 meq/l 50 50 meqn 50 50 meq/l 50 50 meq/l 50 Usutu D Usutu E bottom Usutu E top Usutu F bottom 20110217- 'aDO 3:)11:1217·12'0:) 3:l11)217·12tOO NI'" Cl N.+K Cl tiI+K Cl NI++< " .." ca ..Ik ca Mg SOl Mg SO< Mg SO< Mg so< 50 meq/l 50 50 50 50 meq/l 50 50 meq/l 50 Usutu Ftop Usutu I 20110217-12tOO 2l1m17·12tOO NI'" Cl NI+K Cl '" ca 'Ik Mg SO< Mg SO< 50 meq/l 50 50 50 Figure 58: Stiff diagrams of the mine boreholes. The time graph of the mine boreholes indicates that the water quality for the top boreholes did not deteriorate since 2009. The time graphs of all the macro-elements follow the same trend. Only Usutu F shows a different value, but this may be because the borehole was sampled at a different depth during the hydrocensus (the water in this borehole is only 6 m deep). The influence of flooding on underground coal mines Page 76 Figure 59 Usutu A shown in red shows typical mine water development where it increases, stabilizes and then decreases. The bottom sampled samples shows higher EC values than the top sampled. This is due to stratification and when sampling at the bottom the water sampled is located inside the mine. Electrical conductivity EC 350.----------------------------------------------------------, • 300 __ lBJtu A top 250 __._ lBJtu B top ___ lBJtu E top lBJtu F top 200 e-. l.BJtu A bottom .•. ...... lBJtu B bottom___ lBJtu E bottom150 +- lBJtu F bottom ___ lBJtu I Time Figure 59: Time graph of the EC for the mine boreholes. 2000 Sulphate as 504 · 1500 1000 500 • ----== ~ ---- · __ l..B.Jtu A bottom Calcium as Ca -.- l...I!lJtuAtop .. _._ l.BJtu B bottom300 l.BJtu B top - --+- l.BJtu 0200 • • l.BJtu E bottom100 _- .._ - ___ .. __._ l.BJtu E top......._ U:utu F bottomI --+- l.BJtu F top--. l...BJtul Magn.. umas fv\l 100 • 50 /· . ~ ..o 71200; 112010 712010 112011 Time Figure 60: Time graph of sulphate, calcium and magnesium of the mine boreholes. The influence of flooding on underground coal mines Page 77 70.0,---------------------------------, Chloride as Cl 60.0 50.0 40.0 30.0 II- U;Uu AIq> .- U;Uu Blq> _..,. U;Uu D U;Uu Elq> .. U;Uu Flq> --- U;Uu I -.- U;Uu Abcitcrn _..,. LtUu Bbdlcrn +- LtUu Ebdlcrn , U;Uu F bdlcrn 400 , • • 112010 712010 1/2011 Time Figure 61: Time graph of sodium and chloride of the mine boreholes. 3.19.1 Regional water quality The EC of only two farm boreholes is available, namely Farm 2 and Farm 6. These are depicted in Figure 62. From this it is clear that the regional aquifer water quality is similar to that of the "top" samples in the mine boreholes, indicating aquifer water for most areas above the mine; the exceptions are Usutu A, which has completely different sodium- bicarbonate water, and Usutu F which has only a few metres of water above the mining cavity. This is also clearly shown in the Stiff diagrams of the top mine samples and the farm samples (Figure 63). Usutu A top shows typical mine water characteristics with high levels of Na, K and Cl. Usutu F top shows high levels of pollution with high S04 values. The influence of flooding on underground coal mines Page 78 ~i'«:' ..' . ,:;;;'r./, .... ... ;....J ~ -293500 J. :<... , 'Jj " ~ . .' -294000 '~.':., .' _;;:< .,_:', ,t..i:'~:..-~.,.\"',~~'/;'":"';:.::\,\',":)~,_- -294500 " ...... : .... I.... :" ve, • 1\: "I. ~ ... J \t ::-}iJ;?~~:.:~~· :~;.<. )~ -295000 "-:" " . ~"'..- ....... '-~.' ',' ~ ,' vc'.LEGEND . ~'.-! ' " tI. .: .....OutIIn" C·S .. mc-t, .. g·l...Outline B·Seam ~ _] WGS2630CA.TIF ·15000 1500 3000 41500 6000 -295500 -100000 -95000 -90000 -85000 -80000 -75000 Figure 62: EC of all the boreholes measured during the hydrocensus in 2011, STIFF Diagrams Farm2 FarmS UsubJ A Iq! 20110211·12tOO 2I'J110217-12t'OO 2011Q217·12tO) NI'K a No'" a NI'" Cl C> AI< C> V AI< C> [> AI<~ ~ SOl ~ SOl ~ ~ SOl 25 meqn 25 25 meqn 25 25 meqll 25 UsubJ B top UsubJ D UsubJEIq! NI'" 20110217·12tOQ a 2011Q211·12tOJ NI'" 20110217·12tOONo'" Cl a C> AI< C> AI< C> AI< ~ ~ SOl ~ ~ SOl ~ \V SOl 25 meqn 25 25 meq/l 25 25 meqn 25 UsubJFIq! NI'" 20110217'12tOO a C> ~ lli AI5%. The influence of flooding on underground coal mines Page 80 Mining data: • The average mining height of 1.6 m. • The combined C-seam varied in depth from very shallow (5 m) to nearly 80 m in the north. The southern mine, where the B-seam was mined, varied between 75 m and 160 m. • Also important is the barrier between different mines, which will determine mine interflow. The shortest distance of the pillar between the collieries is 250 m. The faults and dykes also play a role in compartmentalizing the mine as it normally also displaced the coal seams vertically. • High extraction areas were also identified from the old maps. These areas may result in subsidence, increasing the recharge factor into the mine • The total water make for the B-seam is 2 687 m3/day and for the C-seam 1 612 m3/day. The total water in the C-seam is currently 19.1 Mm3. For the B-seam the total water volume is 22.88 Mm3. Recommendations • It is recommended that the monitoring programme in the mine be executed properly with water being sampled in the mining cavity and higher up in the water column very quarter that is 4 times a year of all the Usutu boreholes. More boreholes into the mining cavity will also contribute to a better understanding of the current water volumes. • It is further concluded that flooding is also influenced by factors occurring in and around the mine. Thus in looking at the influence of flooding the bigger picture is important. This makes the management of a flooded mine very complex. The compartmentalization of the mine makes it even more difficult to interpret the data. • The final conclusion is that if flooding is well managed it is a very successful operation in managing a mine through preventing acid generation. This is done by depleting the oxygen component in acid generation. The influence of flooding on underground coal mines Page 81 CHAPTER 4 KILBARCHAN MINE, NEWCASTLE: CASE STUDY 4.1 Introduction Kilbarchan is applying for partial closure and also needs to know what the current groundwater status of the mine water quality is. The coal mine has been flooded (recharged) with water as the production stopped between 1990 and 1992. The coalmines in KwaZulu-Natal are another example of mining impact on water resources. The coal-mines are situated in a topographically dissected area, where coal seams outcrop above the valley bottoms. In most of the collieries, high extraction mining methods were used: bord-and-pillar followed by pillar extraction and long wall mining (at one mine). The result of the high extraction mining at all of these mines has been the collapse of the overlying strata Rainwater easily moves through the mining-induced fractures in the collapsed strata. The water is contaminated (acidified) through the oxidation of pyrite in the rocks and loose material left in the mines. Because of the limited water retention in the mine openings, most of them decant water from sub-outcrop areas or shafts, into the valleys below. Coal discard dumps have been left on the surface at the coalmines in Natal, in different states of rehabilitation, adding an additional source of water pollution (Zeelie & Hodgson, n.d.). As a result of this, the Department of Water Affairs and Forestry (DWA&F) had to review their catchment water quality standards for some of the catchments. Sulphate concentrations of up to 1 000 mg/L in the Black-Mfolozi and the Nkongolana Rivers are allowed (Zeelie & Hodgson, n.d.). Some of the larger coalmines have closed or are in the process of applying for closure certificates. Many other mines have simply been abandoned and very little information is available regarding conditions in the mine or their possible impact on the water resources (Zeelie & Hodgson, n.d.). The influence of flooding on underground coal mines Page 82 Figure 64: Picture of the Kwazulu-Natal area (Zeelie & Hodgson, n.d.). 4.2 Locality Kilbarchan colliery is located 10 km south of Newcastle in KwaZulu-Natal. It comprises two underground sections, called Ray Point and Kilbarchan. Figure 67 shows the location of Kilbarchan colliery with the two sections Kilbarchan and Roy Point. The Ingagane River runs along the eastern side of the colliery. The mine supplied coal to the Ingagane power station, to the east of the mine. To the south of Kilbarchan lays Natal Cambrian Colliery, which has also closed down. The influence of flooding on underground coal mines Page 83 • Kosl Bay Mpumalanga Ndumu Game Reserve Tembe Elephant Reserve ltala ature Resl'rve • uk. Sibaya Mkuzl Game Rp\l!rve PAutpl l&r u•rg odwanaBay Phlnda Game Reserve Free State CapeVldal .Ounooe lundl St Lucia Wetlands Park 11 .Ror $O"•~ • " StLucla3b3na~o .udy.mith J .,Rich d. Bay KwaZulu-Natal EShc-,,.. • M Unzlnl NZ Drakensbet toOl Iviet: ·Zmkwan NOl1l"Oh Road S ana '. ~lleld Se eh B I~.~n • Wartburg I~Oa"k:;'.~ock , HOWl: p':ler~~IF'JL _ .t!~a_ \[0 _ Lesotho : • Umdloli Sead> :• 8 ver ....... • U hlamgaRoe •uno rbOrg • ...-'"""".0 Hamma~~~& .. ,~~~~l~~_~-_'-ff.b:~~-_-.:.:_-_•~ I iAmaflZlm10lJ , I : Indian Ocean Eastern ,I 4 PennnglonKoltltad Cape : I~·opo• I, Hibb deneN I • I Pori ShEpotone I ~ _~ ~~r~~e J Eastern Cape • Port Edw rd @ www.places.co.za Figure 65: Location of Kilbarchan Mine in South Africa (www.places.co.za). Figure 66: The location of Kilbarchan mine in Google earth image (Source: Google earth). The influence of flooding on underground coal mines Page 84 4.3 Topography Significant topographic differences are present in the KwaZulu-Natal coalfields. Coal deposits have, in many instances, only been preserved within the mountains. Outcrops of coal are therefore plentiful along many of the mountain slopes. In these instances, the depth of the coal seams below surface typically ranges from 0 m to more than 100 m below surface. Access to these coal deposits has been gained by tunneling into the mountainside (Hodgson et al., 2007). -307600 -307800 '~.. . . "'" ,/ ~.'.... I" t~·h '~•._~'J f -. 6'· ~ _d -, .' 1, Kilbarchan : ..:;'1 <, .{:~ Opencast ;:~·..~. ~~'1:!:3:;Jt~·~~~~;;é$~~~./. 150O:~2250'-3ci:~~j;;~. ~: 90000 92000 94000 96000 98000 Figure 67: Location of Kilbarchan colliery in the investigation. 4.4 Land use Most undermined land has been sold to commercial farmers or has been donated to local communities for carrying out farming activities. Former mining communities in KwaZulu- Natal have benefited from timber plantations facilitated by the closing mines through seasonal jobs to maintain plantations, as well as income generated from the sale of mature timber to milling companies. Taking into consideration land-use limitations imposed by previous mining activities, district and local municipalities of KwaZulu Natal are of the view that large-scale economic revival of former mining areas should include: tourism, through the marketing of former Zulu-English battlefields; the small-scale mining The influence of flooding on underground coal mines Page 85 of previously mined areas; and further promotion of commercial agricultural activities in former mining areas (Nthabiseng, Molapo & Chunderdoojh, 2006) 4.5 Rainfall and climate The annual rainfall (MAP) of the area is 864 mm (rainfall stations: Kilbarchan offices and Ray Point. Figure 68 shows a graph of the average rainfall for Kilbarchan area. The average temperature is high for most of the year, but the highest in December and January. High rainfall occurs from November to February and a low rainfall in the winter months from May-July. Annual Total Rainfall Rainfall [mm) 1500 1000 I I I · ~lbatices 500 o J .1, J .1 J .1 2004 2006 2008 2010 Time Figure 68: Rainfall graph for Newcastle. 4.6 Mine details Mining activity ceased in 1992. Bord-and-pillar mining followed by stooping has been the main mining method. Extraction percentages are 50% at a height of 3.5 m (Figure 69). Floor contours are undulating and several low lying areas exist (Hodgson, 2006). The mining outline of the two mining areas Kilbarchan and Ray Point is shown in Figure 70. The influence of flooding on underground coal mines Page 86 -3076000 I," ; -3078000 -3080000 ", -3082000 -3084000 90000 92000 94000 96000 98000 Figure 69: Extraction percentages are 50% at a height of 3, 5 m. Opencast mining was performed to extend the life of the mine where the depth to the coal seam was less than 20 m. Five opencast sections have been mined. The average depth of mining was 11 m for opencast 1 and 15 m for the other areas. Of the opencast pits only 1A and 1B connect to the underground workings. These connections were sealed off with concrete plugs. In a previous report (Hodgson, 2006) it was indicated that the seals were destroyed by blasting in 1992. Thus water moved from the opencast into the underground workings. This will influence the water quality with the water seeping through, because the water from the opencast is rich in oxygen. This means oxygen will move into the system. The influence of flooding on underground coal mines Page 87 -3076000 -3078000 . '-, ." -. 7' t '( "1" r '. ~ -(.) -3080000 --, I , ' -3082000 -3084000 90000 92000 94000 96000 98000 Figure 70: Layout of Kilbarchan together with the opencast areas. Coal floor contours dip to the central part of Kilbarchan Underground, with a low spot at 1 144 mamsl. In an update of the water balance done by Hodgson (2006) problems in the compilation of coal floor and roof contours were plentiful. Not only does the Kilbarchan section date back to the fifties, but the maps are in a coordinate system that is no longer in use. Converting the large maps into digital format presented a major challenge, hence only the outlines of the mines were digitized by hand (by Jones and Wagener). Scanning and vectorising of the detailed mine plans proved to be too costly. Looking at the coal floor and surface contours we can clearly see that the mining depth was shallow. The depth of mining is in the range of 0 to 200m; in the eastern part the The influence of flooding on underground coal mines Page 88 mining is much shallower than in the western part shown in Figure 72. In the eastern part the depth is between 0 to 120m and in the western part 120 to 200m. '.. -c:~~·"II~ 1'", 1196.0 t .r -3076000 -3078000 -3080000 -3082000 -3084000 90000 92000 94000 96000 98000 Figure 71: Kilbarchan coal floor contours (mamsi). Figure 72 shows the depth of mining at Kilbarchan. The depth of mining is important, because it plays a role in the residence time of the water flow. The influence of flooding on underground coal mines Page 89 . ~"'} ..~•.I "_ -3076000 -3078000 -3080000 -3082000 ' -3084000 ~' LEGEND : ... :.~.: ·~N .lOlb..-cT - 1:ta; 2011CM9- 1:ta; 2011Cfj()9-1:1'1OO Na+K a Na+K Cl Na+K a Na+K Ca l Alk Ca Alk Ca Alk CaMg SOl Mg ~ SOl Mg ~ SOl Mg ~ 100 meq/l 100 100 meqn 100 100 meqn 100 100 meq/l 100 UARRY STREAM EXTENSION UtS VILLAGE STREAM V-NOTCH 2011C!i09- 1:ta; 2011Q5aJ - 1:J-a; Na+K a Na+K Cl Ca Alk Ca Alk Mg SOl Mg t SOl 100 meq/l 100 100 meqn 100 Figure 106: Stiff diagrams of the surface water and the discard dump, The time graph of the surface water samples indicates that the two elevated samples discussed above (Greenwich stream extension and Village stream V-notch) have very erratic values and are definitely influenced by surface dilution (e.q. rainfall events), but the overall trend indicates the elevated values (S04) in relation to the other surface samples, The EC values of the surface samples are in the standards for water quality show in Figure 107_ The time series show that the surface waters are not polluted. The manholes around the discard dump shows EC values shown in Figure 108 that are not acceptable. The influence of flooding on underground coal mines Page 125 Electrical conductivity EC SANS 241:2005 (-, -, 150, 370) 1000,----------------------------------------------------------------, .. OOFOIMDS ... A7__ _f-5_t- ___,8 9 • Field 1: Fresh, very clean recently recharged groundvvater with HC03- and C03 dominated ions. • Field 2: Field 2 represents fresh, clean, relatively young groundwater that nas started to undergo Mg ion-exchange, often found in dolomitic terrain. • Field 3: This field indicates fresh, clean, relatively young groundwater that has undergone Na ion-exchange (sometimes in Na-neh granites or other felsic rocks), or because of contamination effects from a source rich in Na. • Field 4: Fre sh , recently recharged groundwater with HC03_ and C03 dominated ions that has been in contact with a source of S04 contamination, or that has moved through 504 enriched bedrock. • Field 5: Groundwater that is usually a mix of different types - either clean water from Fields 1 and 2 that has undergone 504 and NaCI mixing/contamination, or old stagnant NaCI dominated water that has mixed with clean water. • Field 6: Grounm'Vater from Field 5 that has been in contact with a source rich in Na, or old stagnant NaCI dominated water that resides in Na-rich host rock / material. • Field 7: Water rarely plots in this field that indicates N03 or Cl enrichment, or dissolution. • Field 8: Groundwater that is usually a mix of different types - either clean water from Fields 1 and 2 that has undergone 504, but especially Cl mixing / contamination, or old stagnant NaCI dominated water that has mixed with water richer in Mg. • Field 9: Very old, stagnant water that has reached the end of the geohydrological cycle (deserts, salty pans, etc.) or water that has moved a long time and/or distance through the aquifer and has undergone significant ion-exchange. Figure A: Interpretation of the Expanded Durov. The influence of flooding on underground coal mines Page 143 I'!fl' (....... ';llel CUZ,.aU\lItg: :'iOIli Co, ,,:'i~~I!;- l:'iw "MK C'W"'u.'l\'mIPW-UInI 8(}~. T.AI!';'. lOr;.. (1 und loc;. S04 bntt>rmtr.·•." Ntl-+K T. Alk. Plotting procedure on the Piper Diagram Examples of typical plouing positions nn the Piper Diagram, for water from various environments Examples of typical plotting positions on the Expanded Durov Diagram, for water from various environments Na weste wmer dn.chaTj;e l'npolhned lJnrollu1cd In'i!;Dtian return no .... ILnd::rsroulIJ coal mille. .. VIIU;UhUIIlClolrudi,.\ 1.l1Ilt' .remmcnl Gold uune water "rlltldwnler ~"erQD.lion, Domeauc "'II~It"dumrs Se1dllm Natural ... Ime ~OIlcr found Deep mine werer Cl Figure B: Piper interpretation and classes in the expanded durov, The influence of flooding on underground coal mines Page 144 APPENDIX B: Water standards Figure C: Water standards The influence of flooding on underground coal mines Page 145 APPENDIX C: Example of maps and subsidence c: VI ~ I c~: ,. E, !! lP ' !.~ii ij!p . ~ I 11 .. ~ll.. > ~ :.~~~, ;::{~ ! 'jI,B ~~ r I~ ~ m ~r- ~ ~ ~m *.... ""C;IF"'" 0:0~ i I ?Z tgmE :;>:I.--=-- •h "" Figure D: Example of the maps that had to be digitize The influence of flooding on underground coal mines Page 146 Figure F: Surface subsidence and prior rehabilitation above a stooped area The influence of flooding on underground coal mines Page 147 APPENDIX D: Water qualities Sulphate as S04 S04 SA Drinking Water Standard (-, -, 400, 600) 7000 6000 5000 . 4000 . H~ - .3000 - - 2000 . . ~ - - - 1000 _- - .. . o "IIf '" . -1000 BHD1 BHR2 GREANWICHU... KMH2 KM-I7 KW1199(T) VOIDBH(B) BHD2 BHR4(2) INGIlGANERIV... KMH3 KM-I8 KW2198 VOIDBH(T) BHD4(3) BHR4(5) KILBARCHANT... KM-I4 KW1198(B) OPENCASTAA... BHD4(6) GOLFDAMDIS KILBAACHANT... KMH5 KW1198(T) QUARRYSTRE... BHR1 GREANWICHS... KM-I1 KM-I6 KW1199(B) \I1LLAGESTRE... • Last Value 0 2 x Std Dev. I Min & Max. Figure G: Kilbarchan standard deviation graph for Sulphate Sulphate as S04 S04 2000.------------------------------------------------------------------, 1500 1000 500 o Farm2 Usutu Atop Usutu E bottom Usutu I W13 W2 Farme Usutu Bbottom Usutu E top W1 W14 we PumpstatIon BH Usutu B top Usutu Fbottom W11 W15 W7 Usutu AboUom Usutu 0 Usutu F top W12 W17 • Last Value 0 2 x Std Dev. I Mn & Max. Figure G: Usutu standard deviation graph for Sulphate The influence of flooding on underground coal mines Page 148 Piper Diagram .~ I~ o• F\npstatlon BHFem15 • Fsmi2 .-Calclum- -Chlorids_ Figure H: Usutu piper The influence of flooding on underground coal mines Page 149 S.A.R. Diagram 4 IOCB1TJ D• I\.O1CUB..'1CBE)SIRE'M,",NOr~ • ~SlRE'MEXT"e<9o.1US 54 • CHNCASf -'AEA2 933'i'(E Very High o• ~KW>II8 O~B) O·~~B)oq,f18tq,t-!7.14.4_-i,6., o• >tMMi2i3 • >Mi, • ~1RI'N9'ERAFl3JN02 • ~1RI'N9'ERAFB.N;, .~RI\ffiUS • ~U'SCFDl.M" 10 25 75 225 Salinity Hazard - Electrical Conductivity [m Slm] C1 C2 C4 V.Hlgh Figure I: Kilbarchan S.A.R. Diagram 4 oOW7ewWs2 o W17 S4 o W15 Very High • W14 • W13 •o W12W11 .W1 • UsLtul • UsLtuFtop • UsLtu F bottom 1•0 UsLtuEtopUsLtu E bottom • UsLtuD • UsLtu Btop • UsLtu B bottom • UsLtuAtop • UsLtu A bottom •o FU1l>statlon BHFarrr6 25 75 225 Salinity Hazard - Electrical Conductivity [m Slm] • F..m2 C1 C3 C4 Low V.Hlgh Figure J: Usutu. The influence of flooding on underground coal mines Page 150 APPENDIX E: Cl values of boreholes Cl values I ---_._- -_.--. - ._. -_ .._-_._ - ... 11 63 36 20 .. - ....-. - . 35.26 58 45.0 31 9 28.68~ 14 34-- 10 14.89 17 20 --- 2_.- 5.60 15 23.0 13.0_ .. _.~-. - ~ 21.56 17 34.0 15 - - 13 14 41 15 - - -,- 15 19 40 25 . ........ ,' ..- .. 20 15 21.0 20 ..-._". __ ._-._-_ ..•- . 26.41 I 14 21 5.12 i 9.18 22.0 --f-f--19 ~-·I--l~.--~~-~.1-1.---- - 54 62.38...... ,. "_ ---342.839- ! - 2199:0 : 11-- --.- --_' .---2-- 36.656 , i -1--2~- 27 55~.~.. ..-. ~ C',', ,. __ ,._,_. 9 14 I 59.0 •• _ ' __ Mo' _., •• ,_. HARMEAN , 17 of. .-. __ .•• _ •• .-_.._543__01988-, . Cl rainwater I 1 .% recharge : 5.7 The influence of flooding on underground coal mines Page 151 APPENDIX F: Pictures of the Usutu boreholes Usutu A The influence of flooding on underground coal mines Page 152 Usutu B Usutu 0 The influence of flooding on underground coal mines Page 153 Usutu E Usutu F The influence of flooding on underground coal mines Page 154 Usutu I APPENDIX G: Pictures of the Kilbarchan boreholes The influence of flooding on underground coal mines Page 155 KW1/98. KW1/99 The influence of flooding on underground coal mines Page 156 VOID BH Ingagane river upstream The influence of flooding on underground coal mines Page 157 Ingagane river downstream Greenwich stream area The influence of flooding on underground coal mines Page 158 Greenwich upstream of dump Quarry stream extension upstream The influence of flooding on underground coal mines Page 159 Village stream V-notch Golf dam downstream. The influence of flooding on underground coal mines Page 160 APPENDIX H: Pictures of the opencast boreholes at Kilbarchan BH26 BH30 The influence of flooding on underground coal mines Page 161 SUMMARY lOPSOMMING The purpose of the study is to investigate the influence of flooding on underground coal mines. Two case studies were investigated the shallow underground Klibarchan coal mine and the deep underground Usutu mine. Kilbarchan colliery is located 10 km south of Newcastle in KwaZulu/Natal. It comprises two underground sections, called Roy Point and Kilbarchan. Usutu colliery is situated just 8 km outside the town of Ermelo in Mpumalanga, close to Camden power station on the N2 road to Piet Retief. The geology of both studies lies within the Karoo Group, Ecca subgroup in the Vryheid formation. Higher precipitation at Usutu and Kilbarchan occurs in the summer months, while Kilbarchan has a higher annual rainfall of 864 mm/a compared to Usutu's 705 mm/a. The water levels at both mines yielded interesting findings. Usutu mine is compartmentalized with walls in the underground. These walls are so strong that they function as "Iow pressure" seals resulting in compartmentalized underground, withstanding the huge pressures created by the recharged groundwater. This causes water levels to differ in the underground. Water levels at Kilbarchan mine vary in depth, but when plotted in metres above mean sea level (mamsi) they plot in a straight line. Regional recharge at Usutu was calculated as 5.7 % and 11.3 % at Kilbarchan. Recharge is influenced by what type of mining activity was practised in that specific area. It was concluded that recharge on opencast is between 15 to 20%, the stooped area between 10-15% and in an underground shallow mine it could be as high as 10%. Mining activity ceased in 1992 at Kilbarchan. Pumping is a common practice at flooded underground mines, because the mine needs to be filled with water on an ongoing basis. This prevents sulphate generation and the water quality from deteriorating. Pumping at Usutu is well managed and flushing started to occur in the underground with the electric conductivity improving over time. Pumping at Kilbarchan is poorly managed and over pumped. The electric conductivity over time, is not improving indicating that oxygen infiltrates the system when too much pumping occurs. Bord-and-pillar mining followed by stooping has been the main mining method. At Usutu mining activity ceased in the late 1980 and then the mine was flooded. It is finally there is concluded that an underground should be flooded as quickly as possible and then managed well. Shallow underground mines have a higher potential of contamination, because of a shorter residence time. The depth of mining, topography, mining methods, water levels, exposure to oxygen, rainfall, recharge, residence time and pumping have an influence on the effects of a flooded coal mine. The influence of flooding on underground coal mines Page 162 OPSOMMING Die doel van die studie is om ondersoek intestelop die invloed wat n gevloede myn het op die ondergrond. Die twee studies wat ondersoek was is die vlak ondergrondse myn Kilbarchan en die diep ondergrondse myn Usutu. Kilbarchan myn is geleë 10 km suid van Newcastle in KwaZulu-Natal. Dit word opgedeel in twee ondergrond seksies, naamlik Roy Point en Kilbarchan. Usutu myn is geleë 8 km buite die dorp van Ermelo, naby die Camden kragstasie op die N2 pad na Piet Retief. Die gelogie van beide die studies val binne die Karoo Groep, Ecca subgroup in die Vryheid formasie. Hoe reënfal vind plaas by Usutu met n somer reënval, terwyl Kilbarchan n hoer jaarlikse reenval het van 864 mm/a in vergelyking met die 705 mm/a van Usutu. Water vlakke van beide studies het interresante bevindinge opgelewer. Usutu myn is gekomparlimentaliseerd met mure in die ondergrond. Hierdie mure is so sterk dat hulle as lae druk seels funksioneer en so die ondergrond comparlimentaliseer, die mure kan hoe druk van aanvulling weerstaan. Dit veroorsaak dat watervlakke verskil in die ondergrond. Water vlakke by Kilbarchan mag verkil in diepte, maar as dit in meter bo seespiëel getrek word le dit op n reguit lyn. Die regionale aanvulling was bereken as 5.7 % by Usutu en 11.3 % by Kilbarchan. Aanvulling word beinvloed deur waste tipe myn aktiviteit in daardie area plaasgevind het. Die gevolgtrekking is dat aanvulling op oopgroef areas tussen 15-20 % is en hoë ekstraksie areas tot 10 % kan wees. Myn aktiwiteit is gestaak in 1992 by Kilbarchan en in 1980 by Usutu. Om water tepomp by ondergrondse gevloede myne is baie algemeen, want n myn moet gevloed bly die myn goed the bestuur. Dit voorkom sulfaat generasie en die kwaliteit van die water om te verswak. By Usutu word die myn goed bestuur en daar het reeds spoeling in die ondergrond begin plaasvind deur dat die EC oor tyd verbeter. By Kilbarchan word die myn teveel gepomp and swak bestuur. Die EC oor tyd verbeter nie, die rede hiervoor is dat suurstof deur die myn getrek word oor daar teveel gepomp word. Laastens is daar opgesom dat n ondergrondse myn so vinnig as moontlik gevloed moet word and bestuur word. Vlak ondergrondse myne het n hoër potensiële risiko vir contaminasie, oor dit 'n korter akkomodasie tyd het. Die myn diepte,topografie, myn metode,water vlakke, blootstelling tot suurstof, reënval, aanvulling, akkomodasie tyd en die pomp het n invloed op die effek van n gevloede steenkool myn. ~ uv • UIFS lllOEMFONTEIN The influence of floodina on underaround coal mines IB!ElLiOTIEI;_K_ • I!..!~.~RV Paae 163 KEYWORDS • Flooding • Decant • Pumping • Recharge • Rainfall • Sampling • Chemistry • Depth • Opencast • Mining The influence of flooding on underground coal mines Page 164